Komatsu PC138US-11E0 Manuals

Manuals and User Guides for Komatsu PC138US-11E0. We have 1 Komatsu PC138US-11E0 manual available for free PDF download: Operation & Maintenance Manual

Komatsu PC138US-11E0 Operation & Maintenance Manual (568 pages)

HYDRAULIC EXCAVATOR

Brand: Komatsu | Category: Excavators | Size: 50 MB

Table of Contents
4
Read this Manual
8
Komatsu Machine Operator Privacy Policy
9
Safety Information
12
Noise Emission Levels
13
Vibration Level
14
Guide to Reduce Vibration Levels on Machine
14
Introduction
16
Directions of Machine
16
Visibility from Operator's Seat
17
Machine Information
19
Location of Engine Number Plate
19
Fluorinated Greenhouse Gases
20
Service Meter Location
20
Your Machine Serial Numbers and Distributor
20
Serial Plate
21
Declaration of Conformity
22
Abbreviation List
23
Safety
25
Location of Safety Labels
26
Contents of Safety Labels
27
Other Labels
36
General Precautions Common to Operation and Maintenance
44
Precautions before Starting Operation
44
Preparations for Safe Operation
44
Actions if Fire Occurs
45
Precautions to Prevent Fire
46
Precautions When You Get on or off Machine
47
Precautions for Machine and Jobsite
49
Precautions for Operation
51
Precautions for Jobsite
51
Start Engine
54
Precautions for Operation
57
Precautions for Transportation
63
Precautions for Towing
64
Lifting Operation by Bucket with Hook
65
Lifting Operation by Bucket Link Lifting Device (Optional)
65
Precautions for Maintenance
68
Precautions before You Start Inspection and Maintenance
68
Precautions for Check and Maintenance
72
Operation
79
General View
80
Machine Equipment Name
80
Cab Equipment Name
82
Controls and Gauges Names
83
Machine Monitor Equipment Name
84
Explanation of Components
86
Machine Monitor Equipment
86
Warning Display
96
Pilot Display
117
Message Display
118
Hydraulic Oil Temperature Gauge
124
Fuel Gauge
125
Eco Gauge
127
Monitor Switch
129
Operation
131
Wiper Switch
135
Air Conditioner Switch
137
Function Switch
138
User Menu Screen
143
Energy Saving Guidance
144
Operation Records
144
Eco Guidance Records
144
Average Fuel Consumption Record
145
Configurations
146
Machine Setting
148
Economy Mode Adjustment
148
Breaker Setting
149
Attachment Setting
151
Auto Idle Stop Timer Setting
153
Aftertreatment Devices Regeneration
154
Scr Information
154
Maintenance
155
Reset Remaining Time for Maintenance
156
Monitor Setting
157
Screen Adjustment
157
Screen Adjustment (Camera)
158
Clock Adjustment
158
Gps Synchronization
159
Time Setting
160
Daylight Saving Time
161
Language Settings
162
Operator ID
163
Key-On Camera Position
164
Message Display
165
Reply to Message
166
Names of Switch Panel Equipment
167
Starting Switch
168
Fuel Control Dial
168
Lamp Switch
169
Seat Heater Switch
170
Horn Switch
171
Cigarette Lighter
173
Names of Control Levers and Pedals
176
Lock Lever
176
Travel Lever
178
Blade Control Lever
180
Other Equipment
181
Slide Door
188
Emergency Escape Hammer
188
Magazine Box
189
Cup Holder
189
Fusible Link
195
Grease Pump Holder
195
Fire Extinguisher
196
Battery Disconnect Switch
196
Machine Operations and Controls
229
Checks and Adjustment before You Start Engine
229
Drain Water and Sediment from Fuel Tank
231
Check Oil Level in Hydraulic Tank, Add Oil
233
Check Oil Level in Engine Oil Pan, Add Oil
236
Check Electric Wiring
236
Check Fuel Level, Add Fuel
238
Adjust Seat Height
246
Start Engine
259
Start Engine in Cold Weather
261
Operations and Checks after You Start Engine
264
Stop Engine
277
Start Machine (Travel Forward and Reverse) and Stop Machine
279
Steer Machine
282
Swing Machine
284
Operate Work Equipment
285
Handle Working Mode
287
Prohibited Operations
289
Work Precautions
295
Precautions When You Work on Slope
298
Escape from Soft Ground
300
Recommended Applications
301
Shovel Work
301
Ditching Work
301
Loading Work
302
Lift Objects with Lifting Device
303
Replace and Invert Bucket
304
Park Machine
307
Check after You Finish Work
308
Lock
309
Air Conditioner
316
Air Conditioner Equipment
317
Off Switch
317
Fan Switch
318
Temperature Control Switch
318
Auto Switch
320
Display Monitor
320
Sunlight Sensor
321
Operate Air Conditioner
322
Radio
330
Radio Equipment
330
Volume Control Switch
331
Display Selector Switch
331
Power Switch
331
Menu Switch
332
Operate Radio
334
Load Preset
334
Preset Station
335
Radio Setting
337
Loudness Setting
339
Clock Setting
339
Stow Antenna
341
Komvision
342
PRECAUTIONS WHEN USING Komvision
342
Monitor Display
342
Handle Anchor Point for Tie-Off
344
Handle Road Liners
345
Recommended Use of Road Liners
345
Comparison of Road Liners and Steel Shoes
345
Warranty of Road Liners
345
Precautions When Using Road Liners
345
Operation
346
Transportation
347
Load and Unload a Trailer
348
Remove and Install Revolving Lamp
356
Lift Machine
357
Cold Weather Operation
359
Cold Weather Information
359
Fuel and Lubricants
359
Coolant
359
Def
359
Battery
360
Precautions after Daily Work Completion in Cold Weather
360
After Cold Weather Season
361
Long-Term Storage Precautions
362
Preparation for Long-Term Storage
362
Maintenance During Long-Term Storage
363
Start Machine after Long-Term Storage
363
Troubles and Actions
364
Actions When You Run out of Fuel
364
Phenomena that Are Not Failures
365
Precautions for Towing Machine
366
Precautions for Severe Job Condition
367
Actions When Battery Is Discharged
368
Remove Battery
369
Install Battery
371
Other Trouble
374
Maintenance
381
Precautions for Maintenance
382
Handle Anchor Point for Tie-Off
385
Maintenance Information
386
Oil, Fuel, and Coolant
386
Oil and Fuel Storage
392
Electrical Components
392
Standard Torque
394
Maintenance Schedule
396
Maintenance Interval Table
396
Maintenance Interval for Hydraulic Breaker
398
Maintenance Procedure
399
When Required
399
Check, Clean and Replace Air Cleaner
399
Clean Air Cleaner Outer Element
399
Replace Air Cleaner Element
402
Clean Inside of Cooling System
405
Check Looseness of Track Shoe Bolts, Retighten Bolts
410
Check Looseness of Roadliner Shoe Bolts, Retighten Bolts
410
Check and Adjust Track Tension
411
Check Roadliners
412
Replace Roadliners
412
Replace Bucket Teeth (Vertical Pin Type)
412
Replace Bucket Teeth (Horizontal Pin Type)
416
Adjust Bucket Clearance
417
Check and Add Window Washer Fluid
419
Check and Maintenance Air Conditioner
420
Check, Clean and Lubricate Slide Door Rail and Roller
422
Check, Clean and Lubricate Slide Door Stopper
423
Check Clearance at Stopper When You Pull up Front Window
423
Replace Additional Filter Element for Breaker
424
Clean Washable Floor
425
Clean Cab Floor
425
Check Gas Spring
427
Bleed Air from Hydraulic Circuit
428
Check Camera Visibility
430
Check before You Start Operation
431
Every 100 Hours Maintenance
432
Lubricate Work Equipment
432
Check Oil Level in Swing Machinery Case, Add Oil
433
Every 250 Hours Maintenance
434
Check Oil Level in Final Drive Case, Add Oil
434
Check Oil in Large Capacity Final Drive Case
435
Check Battery Electrolyte Level
436
Check and Adjust Air Conditioner Compressor Belt Tension
439
Every 500 Hours Maintenance
441
Lubrication
441
Change Oil in Engine Oil Pan and Engine Oil Filter Cartridge
442
Replace Fuel Prefilter Cartridge
444
Check Swing Pinion Grease Level, Add Grease
446
Lubricate Swing Circle
447
Check and Clean Fins
448
Clean Air Conditioner Fresh/Recirc Filters
450
Every 1000 Hours Maintenance
452
Replace Hydraulic Oil Filter Element
452
Replace Hydraulic Tank Breather Element
454
Change Oil in Swing Machinery Case
455
Change Oil in Final Drive Case
456
Change Oil in Large Capacity Final Drive Case
457
Check Oil Level in Pto Gear Case, Add Oil
458
Replace Fuel Main Filter Cartridge
459
Check All Tightening Points of Engine Intake Pipe Clamps
460
Check Fan Belt Tension and Auto-Tensioner, Replacing Auto-Tensioner
460
Replace Def Tank Breather Element
461
Check Function of Accumulator for Control Circuit and Release Internal Pressure in Hydraulic Circuit (for Breaker)
461
Every 2000 Hours Maintenance
462
Clean Hydraulic Tank Strainer
462
Check Function of Accumulator for Control Circuit and Release Internal Pressure in Hydraulic Circuit
463
Check Alternator and Starting Motor
466
Check and Adjust Engine Valve Clearance
466
Replace Kccv Filter Element
467
Replace Def Filter
470
Every 4000 Hours Maintenance
473
Check Water Pump
473
Replace Accumulator (for Control Circuit)
474
Check for Missing Fuel Spray Prevention Cap, Hardening of Rubber
475
Every 4500 Hours Maintenance
476
Clean Kdpf
476
Clean Def Tank
476
Replace Def Tank Filler Port Filter
476
Every 5000 Hours Maintenance
477
Change Oil in Hydraulic Tank
477
Every 8000 Hours Maintenance
480
Replace Engine High-Pressure Piping Clamp
480
Replace Fuel Spray Prevention Cap
480
Every 9000 Hours Maintenance
481
Replace Def Hose
481
End of Service Life
482
Specifications
483
Specifications: Pc138Us-11E0
484
Explanation of Lift Capacity Chart
486
Attachments and Options
489
Precautions to Use Attachments and Options Safely
490
Handle Bucket with Hook
493
Work Precautions
493
Handle 2-Piece Boom
494
2-Piece Boom Components
494
2-Piece Boom Control Pedal
495
Preparation for Storage and Lifting Machine
496
Maintenance Schedule
497
Every 100 Hours Maintenance
497
Every 500 Hours Maintenance
499
Specifications
501
Explanation of Lift Capacity Chart
503
Super Long Front Boom and Arm
506
General View of Machine for Super Long Front Boom and Arm
506
Checks before Starting
506
Working Modes
507
Method of Work
508
When Travelling
509
Transport and Storage of Super Long Front Machine
509
Maintenance
509
Specifications
511
Explanation of Lift Capacity Chart
513
Handle Machine Ready for Installation of Attachment
516
Explanation of Components
516
Stop Valve
516
Selector Valve
517
Change over and Connect Hydraulic Circuit of Attachment
522
Remove and Install Attachment
524
Operate Attachment
530
Long-Term Storage
537
Specifications
538
Attachments and Options
539
Track Shoes Selection
539
Handle Rubber Pad Shoes and Road Liners
540
Install Attachment
542
Recommended Attachment Operations
543
Hydraulic Breaker
543
Replacement Parts
549
Periodic Replacement of Defined Life Parts
550
Defined Life Parts List
550
Consumable Parts
551
Consumable Parts List
551
Recommended Fuel, Coolant, and Lubricant
552
Lubrication Chart
554
Use Fuel, Coolant and Lubricants According to Ambient Temperature
556
Recommended Brands and Qualities Other than Komatsu Genuine Oils
557
Index
559

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Komatsu PC138US-11E0 Manuals

Komatsu PC138US-11E0 Operation & Maintenance Manual (568 pages)

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