User Manuals: Kollmorgen S77202 AC Servo Drives

Manuals and User Guides for Kollmorgen S77202 AC Servo Drives. We have 1 Kollmorgen S77202 AC Servo Drives manual available for free PDF download: Instruction Manual

Kollmorgen S77202 Instruction Manual

Kollmorgen S77202 Instruction Manual (166 pages)

Digital Servo Amplifier STO dual channel

Brand: Kollmorgen | Category: Amplifier | Size: 21 MB

Table of Contents

Table of Contents
3
1 Table of Contents

9
2 General

9
- About this Manual
  9
- Using the PDF Format
  9
- Symbols Used
  10
- Standards Used
  11
- Abbreviations Used
  12
3 Safety

13
- You Should Pay Attention to this
  13
- Warning Notes Placed on the Product
  15
- Use as Directed
  16
- Prohibited Use
  17
4 Product Life Cycle Handling

18
- Transport
  18
- Packaging
  18
- Storage
  18
- Decommissioning
  18
- Maintenance and Cleaning
  19
- Disassembly
  19
- System Repair
  20
- Disposal
  20
5 Approvals

21
6 Package

25
- Package Supplied
  25
- Nameplate
  25
- Part Number Scheme
  26
7 Technical Description

27
- The S700 Family of Digital Servo Amplifiers
  27
- Technical Data
  30
  - Rated Data
    30
  - Inputs, Outputs, Aux. Voltage Supply
    31
  - Connectors
    31
  - Recommended Tightening Torques
    31
  - Fusing
    32
  - Ambient Conditions, Ventilation, and Mounting Position
    32
  - Conductor Cross-Sections
    33
- Motor Holding Brake
  34
- LED Display
  35
- Grounding System
  35
- Dynamic Braking (Brake Circuit)
  35
- Switch-On and Switch-Off Behavior
  36
  - Behavior in Standard Operation
    37
  - Behavior in the Event of an Error (with Standard Setting)
    38
- Stop-, Emergency Stop-, Emergency off Function to IEC 60204
  39
  - Stop
    39
  - Emergency Stop
    40
  - Emergency off
    40
- Safety Function STO
  41
  - Safety Characteristic Data
    41
  - Safety Notes
    42
  - Use as Directed
    43
  - Prohibited Use STO
    43
  - Enclosure
    43
  - Wiring
    43
  - Technical Data
    43
  - Pinout
    44
  - Functional Description
    45
    
    Safe Operation Sequence
    46
    
    Control Circuit Single Channel Sil2/Pld (Example)
    47
    
    Control Circuit Dual Channel Sil2/Pld (Example)
    48
    
    Control Circuit Dual Channel Sil3/Ple (Example)
    49
    
    Mains Supply Circuit (Example)
    50
  - Functional Test
    50
    
    Single or Dual Channel Control, SIL CL2 / Pld
    50
    
    SIL CL3 / Ple Dual Channel Control
    51
- Shock-Hazard Protection
  52
8 Mechanical Installation

53
- Important Notes
  53
- Guide to Mechanical Installation
  53
- Dimensions
  54
  - Device with Heat Sink
    54
  - Device with Coldplate
    55
- Assembly
  56
9 Electrical Installation

59
- Important Notes
  59
- Guide to Electrical Installation
  60
- Wiring
  61
  - Shielding Connection to the Front Panel
    62
  - Technical Data for Connecting Cables
    63
- Components of a Servo System
  64
- Block Diagram
  65
- Connector Assignments
  66
- Connection Diagram (Overview)
  67
- Voltage Supply
  68
- DC Bus Link (X8)
  70
  - DC Bus Topology
    71
  - External Brake Resistor (X8)
    71
  - Capacitor Module KCM (X8)
    72
- Motor Connection
  73
- Feedback Systems
  74
- Primary and Secondary Feedback Types
  75
- Electronic Gearing, Master-Slave Operation
  94
- Encoder Emulation, Position Output
  97
  - Incremental Encoder Output - a Quad B (X1)
    97
  - SSI Encoder Output (X1)
    98
- Digital and Analog Inputs and Outputs
  99
  - Analog Inputs (X3B)
    99
  - Digital Inputs (X3A, X3B, X4)
    100
    
    Connector X3A, X3B
    100
    
    Connector X4
    101
  - Digital Outputs (X3A, X3B, X4)
    102
    
    Connector X4
    103
    
    Connectors X3A, X3B
    103
- RS232 Interface, PC Connection (X6)
  104
- CAN-Bus Interface (X6)
  105
- Ethernet Interface (X7)
  106
- Memory Card
  107
10 Setup

108
- Important Notes
  108
- Setup Software
  109
  - Use as Directed
    109
  - Software Description
    109
  - Hardware Requirements, Operating Systems
    110
  - Installation under WINDOWS
    110
- Quickstart, Initial Drive Test
  111
  - Preparation
    111
  - Connect
    113
  - Important Screen Elements
    114
  - Setup Wizard
    115
    
    Basic Setup
    115
    
    Units/Mechanical
    116
    
    Motor (Linear) / Feedback (Encoder)
    117
    
    Motor (Rotary) and Feedback
    117
    
    Save Parameters and Restart
    118
  - Motion Service (Jog Mode)
    118
  - More Setup Screens
    119
- Multi Axis System
  120
- Keypad Operation and LED Display
  120
  - Operation
    121
  - Status Display
    121
  - Standard Menu Structure
    121
  - Advanced Menu Structure
    122
- Error Messages
  123
- Warning Messages
  124
- Trouble Shooting
  125
11 Expansions

126
- Expansion Cards for Slot
  126
  - Guide to Installation of Expansion Cards in Slot
    126
  - Expansion Card -I/O-14/08
    127
    
    Entering a Motion Block Number (Example)
    127
    
    Leds
    127
    
    Technical Data
    127
    
    Connector Assignments
    128
    
    Connection Diagram (Default)
    129
  - Expansion Card -PROFIBUS
    130
    
    Connection Diagram
    130
    
    Connection Technology
    130
  - Expansion Card -SERCOS
    131
    
    Connection Technology
    131
    
    Leds
    131
    
    Connection Diagram
    132
    
    Setup
    132
  - Expansion Card - DEVICENET
    133
    
    Connection Technology, Connection Diagram
    133
    
    Combined Module Status and Network Status LED
    134
    
    Setup
    134
    
    Bus Cable
    135
  - Expansion Card -SYNQNET
    136
    
    NODE ID Switch
    136
    
    NODE LED Table
    136
    
    Synqnet Connection, Connector X21B / X21C (RJ-45)
    136
    
    Connection Diagram Digital Inputs and Outputs, Connector X21A
    137
    
    Digital Inputs and Outputs, Connector X21A (Subd 15-Pin, Socket)
    137
  - Expansion Card - FB-2To1
    138
    
    Pinout
    138
    
    Wiring Example with Biss Digital (Primary) and Sincos (Secondary)
    139
  - Expansion Module -2CAN
    140
    
    Connection Technology
    140
    
    Installation
    140
    
    Kollmorgen | Kdn.kollmorgen.com | July
    141
    
    Expansion Cards for Slot 2
    142
    
    Expansion Cards "Posi/O" & "Posi/O-Monitor
    143
    
    Feedback
    144
    
    ROD (Aquadb) 5V with Hall (X5, X1)
    145
    
    SSI Encoder (X5, X1)
    146
    
    Sine Encoder with SSI (X5, X1)
    147
    
    Electronic Gearing, Master-Slave Operation (X5)
    148
    
    Encoder-Emulation (X5)
    149
    
    SSI Encoder Output (X5)
    150
    
    Analoge Inputs and Outputs
    151
- Expansion Cards for Slot 3
  152
  - Expansion Card "Safety 2-2" (S4)
    153
    
    Wiring Supply Voltage 24 V for Digital Outputs
    154
  - Expansion Card "Safety 1-2" (S3)
    155
    
    External Encoder S1-2
    156
12 Appendix

157
- Order Codes
  159
- Expansion Cards
  160
13 Index

161
14 Record of Document Revisions

165

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