Kollmorgen BDS5 Manuals

Kollmorgen BDS5 Manuals

Manuals and User Guides for Kollmorgen BDS5. We have 1 Kollmorgen BDS5 manual available for free PDF download: Installation And Setup Manual

Kollmorgen BDS5 Installation And Setup Manual

Kollmorgen BDS5 Installation And Setup Manual (150 pages)

Brand: Kollmorgen | Category: DC Drives | Size: 1 MB

Table of Contents

Able of

14
- Table of Contents
  14
Chapter 1. System Description

21
- Introduction
  21
- Product Description
  21
- Features
  21
- Part Number Description
  23
- BDS5 Model Number
  24
- Compensation Module Model Number
  25
- PSR4/5 Model Number
  26
- ER-External Resistor Kit Model Number
  27
- Molex Assembly Tools
  27
- Specifications and Ratings
  28
- Theory of Operation
  32
- Simplified Schematic Diagram and System Diagram
  33
Chapter 2. Installation

37
- Introduction
  37
- Safety Information
  37
- Unpacking and Inspection
  38
- Installation Requirements
  38
- Environmental Considerations
  38
- Enclosures
  38
- Mounting
  38
- Mounting the BDS5
  38
- Mounting the PSR4/5
  38
- Mounting the External Regen Resistor
  39
- Wiring
  39
- Wiring the Ground
  40
- Wiring the Power Connections
  40
- Wiring the Motor
  40
- Motor Protection
  41
- Motor Thermostat
  41
- Motor Brake
  41
- Wiring the DC Bus
  42
- Wiring the AC Line
  42
- Wiring the Regen Resistor
  42
- Wiring the PSR4/5 Front Panel Connectors
  42
- Wiring the Control Power to C1
  42
- Wiring to the PSR4/5 Fault Output on C1
  42
- Wiring PSR4/5 Connector C2
  42
- Wiring the BDS5 Front Panel Connectors
  43
- Wiring C1, Encoder Equivalent
  43
- Encoder Equivalent Input
  45
- Pulse Input (OPT2 Card)
  45
- Encoder Equivalent Output
  45
- Wiring C2, Customer I/O
  46
- Wiring C3, Resolver
  47
- Wiring C4, Logic Power Supply
  47
- Wiring C5, Serial Communications
  48
- Wiring C6, Fan Power (20 Amp Units Only)
  50
- Wiring C7, Standard I/O
  50
- Wiring C8, Optional I/O
  51
- J1 Configuration Jumper
  52
- Establishing Communications
  52
- Required Data Format
  52
- First Transmission
  52
- Checking the Control Power
  53
- If You Can't Communicate
  54
- Initial Check-Out
  54
- Checking Discrete Inputs
  55
- Checking General Purpose Outputs
  55
- Cycle Ready
  56
- Checking STATUS
  56
- Checking Encoder Output
  56
- Checking Encoder Input
  56
- Checking Pulse Input (Optional)
  56
- Checking Analog Input (Optional)
  56
- Checking the Resolver
  57
- Checking the Resolver Cable
  57
- Checking the AC Line Voltages
  58
- Checking the DC Bus Voltage
  58
- Checking the Motor
  59
Chapter 3. Operation

63
- Introduction
  63
- Start-Up and Checkout
  63
- If You Get ERROR 17, FEEDBACK LOSS
  64
- If You Get ERROR 14, POWER BUS
  64
- If Your BDS5 System Is Unstable
  64
- Jogging the Motor
  65
- Low Speed Adjustment
  65
- System Compensation
  66
- Critical Damping
  66
- Underdamping
  66
- Overdamping
  67
- Ringing
  67
- Tuning
  67
- If Your System Is Completely Unstable
  68
- Reducing ILIM
  68
- Tune Command
  68
- Tuning the BDS5 Yourself
  69
Appendix A. Warranty Information

69
- Tuning the Velocity Loop
  69
- Tuning the Position Loop
  69
- RECORD and PLAY
  70
Appendix B. Drawings

71
- Problems
  71
- Overloading the Motor
  71
- Compliance
  71
Appendix C. Error Codes

71
- Non-Linear Mechanics
  71
- Resonance
  72
- Low-Pass Filters
  72
Appendix D. Regional Sales Offices

75
Appendix E. On-Line Reference Guide

75
- Introduction
  75
- Preventative Maintenance
  75
- Transient Voltages
  75
- Surge Current
  75
- Electrical Noise
  76
- Radio Frequency Energy
  76
- Periodic Maintenance
  76
- Ventilation
  76
- Grounding Integrity
  77
Chapter 4. Maintenance

75
Chapter 5 . Troubleshooting

79
- Introduction
  79
- Spare Parts
  79
- BDS5 Spare Parts List
  79
- PSR4/5 Spare Parts List
  79
- Ordering Information
  80
- LED Status Indicators
  80
- BDS5 Led's
  80
- PSR4/5 Led's
  80
- Error Log
  81
- Error Levels
  81
- Dep
  82
- Error History
  82
- Displaying Error Messages
  82
- Firmware Errors
  82
- Enable and Fault Logic
  83
- Firmware Faults, Area 1
  83
- Fault Latch, Area 3
  83
- Ready Latch, Area 4
  83
- ACTIVE, Area 5
  83
- Relay and STATUS Control, Area 6
  83
- Motor Brake
  84
- Output Relay
  84
- Factory Support and Repair Policies
  84

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