Kohler KD800 Manuals

Manuals and User Guides for Kohler KD800. We have 2 Kohler KD800 manuals available for free PDF download: Operating Instructions Manual, Operation

Kohler KD800 Operating Instructions Manual (120 pages)

APM802 Controller Industrial Generator Sets

Brand: Kohler | Category: Inverter | Size: 6.05 MB

Table of Contents
3
Safety Precautions and Instructions

7
Introduction

11
Service Assistance

13
Section 1 Specifications and Features

15
- Introduction
  15
- Controller Specifications
  15
  - Display and Touchscreen
    15
- Controller Features
  15
- NFPA Requirements
  18
- Parameter Settings
  19
- Base Module Inputs and Outputs
  20
Section 2 Operation

21
- Prestart Checklist
  21
- Exercising Generator Set
  22
- Operation in Cold Weather Climates
  22
- Generator Set Operation
  23
  - Start Signal
    23
  - Stop Signal
    23
  - Engine Cooldown
    23
  - Emergency Stop
    23
  - Idle Mode
    23
- Controller Operation Modes
  24
  - Out of Service Mode
    24
  - Manual Mode
    24
  - Auto Mode (Standby or System Ready)
    25
- Load Shed
  26
- HMI Screen Layout
  27
  - Home Screen
    27
  - Top Bar
    27
  - Generator View
    28
  - Control Panel
    29
  - Custom View Button
    29
- Operator Login
  30
- Data Displays
  31
- Events
  36
  - Faults and Alarms
    37
  - Resetting an Alarm
    39
  - Resetting a Fault
    39
  - Consulting Status Messages
    40
  - Full Event Log
    41
- Applications
  42
  - Reference
    43
  - Region Settings
    44
  - HMI Settings
    45
  - Restart
    47
  - Display Cleaning
    47
  - Firmware Update
    47
  - Screenshot
    48
  - Ladder Tools
    49
  - Save Parameters
    51
  - Upload Parameters
    51
- Menus
  52
  - Menu 1--Settings
    54
  - Menu 2--Measurements
    58
  - Menu 3--History
    61
  - Menu 4--Diagnosis
    62
  - Menus 5 and 6
    68
  - Menu 6.5-Communication
    68
Section 3 Scheduled Maintenance

71
- Introduction
  71
- Service Schedule
  74
- APM802 Controller Maintenance
  76
- Engine Maintenance
  76
- Diesel Fuel Systems
  76
  - Fuel/Water Separator
    77
  - Manual Primer Pump
    78
  - Bleeding Air from Fuel System
    79
  - Restriction Gauge (if Equipped)
    79
- Lubrication System
  80
  - Oil Change
    80
  - Automatic Oil Replenishment System (Optional Kit)
    80
  - Oil Analysis
    81
- Air Cleaner System
  83
  - Air Filter Element
    83
  - Air Cleaner Restrictor Indicator (if Equipped)
    83
- Cooling System
  84
- Battery Systems
  93
  - Battery Safety
    93
  - Absorbed Glass Mat (AGM) Battery
    94
  - Clean Battery
    94
  - Charge Battery
    94
- Alternator Maintenance
  95
  - Alternator Safety
    95
  - Checking the Installation
    96
  - Checking the Ventilation Circuit
    96
  - Checking the Bearings
    96
  - Checking the Windings
    96
  - Voltage Regulator
    96
- Storage Procedure
  97
  - Storage Safety
    97
  - Controller
    98
  - Lubricating System
    98
  - Cooling System
    98
  - Diesel Fuel System
    98
  - Exterior
    98
  - Alternator Storage
    99
  - Battery
    99
Section 4 Troubleshooting

101
- Introduction
  101
- Generator Set and Controller
  101
- Engine
  101
- Transfer Switch
  101
- General Troubleshooting Chart
  102
Section 5 Accessories

107
- Accessories and Connections
  107
- Accessory Connections
  107
- Input and Output Modules
  108
  - Analog Input/Output Module
    108
  - Digital Input/Output Module
    109
  - Thermocouple Input Module
    110
- Remote Serial Annunciator
  111
Appendix A Abbreviations

113
Appendix B Operating Hour Service Log

115

Kohler KD800 Operation (88 pages)

Industrial Generator Sets, Controller: APM802

Brand: Kohler | Category: Portable Generator | Size: 18.1 MB

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
11
Section 1 Specifications and Features
13
- Introduction
  13
- Controller Specifications
  13
  - Display and Touchscreen
    13
- Controller Features
  13
- NFPA Requirements
  16
- Parameter Settings
  17
- Base Module Inputs and Outputs
  18
Section 2 Operation
19
- Prestart Checklist
  19
- Exercising Generator Set
  20
- Operation in Cold Weather Climates
  20
- Generator Set Operation
  21
  - Start Signal
    21
  - Stop Signal
    21
  - Engine Cooldown
    21
  - Emergency Stop
    21
  - Idle Mode
    21
- Controller Operation Modes
  22
  - Out of Service Mode
    22
  - Manual Mode
    22
  - Auto Mode (Standby or System Ready)
    23
- Load Shed
  24
- HMI Screen Layout
  25
  - Home Screen
    25
  - Top Bar
    25
  - Generator View
    26
  - Control Panel
    27
  - Custom View Button
    27
- Operator Login
  28
- Data Displays
  29
- Events
  34
  - Faults and Alarms
    35
  - Resetting an Alarm
    37
  - Resetting a Fault
    37
  - Consulting Status Messages
    38
  - Full Event Log
    39
- Applications
  40
  - Reference
    41
  - Region Settings
    42
  - HMI Settings
    43
  - Restart
    45
  - Display Cleaning
    45
  - Firmware Update
    45
  - Screenshot
    46
  - Ladder Tools
    47
  - Save Parameters
    49
  - Upload Parameters
    49
- Menus
  50
  - Menu 1- Settings
    52
  - Menu 2- Measurements
    56
  - Menu 3- History
    59
  - Menu 4- Diagnosis
    60
  - Menus 5 and 6
    66
  - Menu 6.5-Communication
    66
Section 3 Troubleshooting
69
- Introduction
  69
- Generator Set and Controller
  69
- Engine
  69
- Transfer Switch
  69
- General Troubleshooting Chart
  70
Section 4 Accessories
75
- Accessories and Connections
  75
- Accessory Connections
  75
- Battery Chargers
  76
- Input and Output Modules
  76
- Remote Emergency Stop Kit
  80
  - Lockable Emergency Stop Switch
    80
- Remote Serial Annunciator
  81
Appendix A Abbreviations
83
Appendix B Operating Hour Service Log
85

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Kohler KD800 Operating Instructions Manual (120 pages)

Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Specifications and Features

Section 2 Operation

Section 3 Scheduled Maintenance

Section 4 Troubleshooting

Section 5 Accessories

Appendix A Abbreviations

Appendix B Operating Hour Service Log

Kohler KD800 Operation (88 pages)

Table of Contents

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