Kohler KD800 Manuals

Manuals and User Guides for Kohler KD800. We have 3 Kohler KD800 manuals available for free PDF download: Operating Instructions Manual, Operation

Kohler KD800 Operating Instructions Manual (120 pages)

APM802 Controller Industrial Generator Sets

Brand: Kohler | Category: Inverter | Size: 6 MB

Table of Contents
3
Safety Precautions and Instructions

7
Introduction

11
Service Assistance

13
Section 1 Specifications and Features

15
- Introduction
  15
- Controller Specifications
  15
  - Display and Touchscreen
    15
- Controller Features
  15
- NFPA Requirements
  18
- Parameter Settings
  19
- Base Module Inputs and Outputs
  20
Section 2 Operation

21
- Prestart Checklist
  21
- Exercising Generator Set
  22
- Operation in Cold Weather Climates
  22
- Generator Set Operation
  23
  - Start Signal
    23
  - Stop Signal
    23
  - Engine Cooldown
    23
  - Emergency Stop
    23
  - Idle Mode
    23
- Controller Operation Modes
  24
  - Out of Service Mode
    24
  - Manual Mode
    24
  - Auto Mode (Standby or System Ready)
    25
- Load Shed
  26
- HMI Screen Layout
  27
  - Home Screen
    27
  - Top Bar
    27
  - Generator View
    28
  - Control Panel
    29
  - Custom View Button
    29
- Operator Login
  30
- Data Displays
  31
- Events
  36
  - Faults and Alarms
    37
  - Resetting an Alarm
    39
  - Resetting a Fault
    39
  - Consulting Status Messages
    40
  - Full Event Log
    41
- Applications
  42
  - Reference
    43
  - Region Settings
    44
  - HMI Settings
    45
  - Restart
    47
  - Display Cleaning
    47
  - Firmware Update
    47
  - Screenshot
    48
  - Ladder Tools
    49
  - Save Parameters
    51
  - Upload Parameters
    51
- Menus
  52
  - Menu 1--Settings
    54
  - Menu 2--Measurements
    58
  - Menu 3--History
    61
  - Menu 4--Diagnosis
    62
  - Menus 5 and 6
    68
  - Menu 6.5-Communication
    68
Section 3 Scheduled Maintenance

71
- Introduction
  71
- Service Schedule
  74
- APM802 Controller Maintenance
  76
- Engine Maintenance
  76
- Diesel Fuel Systems
  76
  - Fuel/Water Separator
    77
  - Manual Primer Pump
    78
  - Bleeding Air from Fuel System
    79
  - Restriction Gauge (if Equipped)
    79
- Lubrication System
  80
  - Oil Change
    80
  - Automatic Oil Replenishment System (Optional Kit)
    80
  - Oil Analysis
    81
- Air Cleaner System
  83
  - Air Filter Element
    83
  - Air Cleaner Restrictor Indicator (if Equipped)
    83
- Cooling System
  84
- Battery Systems
  93
  - Battery Safety
    93
  - Absorbed Glass Mat (AGM) Battery
    94
  - Clean Battery
    94
  - Charge Battery
    94
- Alternator Maintenance
  95
  - Alternator Safety
    95
  - Checking the Installation
    96
  - Checking the Ventilation Circuit
    96
  - Checking the Bearings
    96
  - Checking the Windings
    96
  - Voltage Regulator
    96
- Storage Procedure
  97
  - Storage Safety
    97
  - Controller
    98
  - Lubricating System
    98
  - Cooling System
    98
  - Diesel Fuel System
    98
  - Exterior
    98
  - Alternator Storage
    99
  - Battery
    99
Section 4 Troubleshooting

101
- Introduction
  101
- Generator Set and Controller
  101
- Engine
  101
- Transfer Switch
  101
- General Troubleshooting Chart
  102
Section 5 Accessories

107
- Accessories and Connections
  107
- Accessory Connections
  107
- Input and Output Modules
  108
  - Analog Input/Output Module
    108
  - Digital Input/Output Module
    109
  - Thermocouple Input Module
    110
- Remote Serial Annunciator
  111
Appendix A Abbreviations

113
Appendix B Operating Hour Service Log

115

Kohler KD800 Operation (100 pages)

Industrial Generator Sets

Brand: Kohler | Category: Portable Generator | Size: 7 MB

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Accidental Starting
5
Exhaust System
7
Fuel System
8
Hot Parts
10
Introduction
11
List of Related Materials
11
Nameplate Location
12
Service Assistance
13
Section 1. Specifications and Features
15
Introduction
15
Controller Specifications
15
Display and Touchscreen
15
Controller Features
16
Connections
17
Modbus Connections
18
Optional Keyswitch and Manual Start/Stop Button
18
NFPA Requirements
19
Parameter Settings
20
Base Module Inputs and Outputs
21
Section 2. Operation
23
Prestart Checklist
23
Operation in Cold Weather Climates
24
Exercising Generator Set
24
Conscious Care™, No-Load and Low-Load Exercise
25
Generator Set Operation
27
Start Signal
27
Stop Signal
27
Engine Cooldown
27
Emergency Stop
27
Idle Mode
28
Controller Operation Modes
28
Out of Service Mode
29
Manual Mode
30
Auto Mode (Standby or System Ready)
30
Load Shed
31
HMI Screen Layout
33
Home Screen
33
Top Bar
34
Generator View
34
Control Panel
35
Custom View Button
36
Operator Login
37
Data Displays
38
Generator Mechanical Values
38
Generator Electrical Values
40
Curve Display
41
Saved Electrical and Mechanical Data
43
Events
44
Faults and Alarms
45
Resetting an Alarm
47
Resetting a Fault
48
Consulting Status Messages
49
Full Event Log
50
Applications
51
Reference
52
Region Settings
53
HMI Settings
54
Restart
57
Display Cleaning
57
Firmware Update
58
Screenshot
59
Ladder Tools
60
Save Parameters
62
Upload Parameters
62
Menus
63
Menu 1-Settings
66
Menu 2-Measurements
68
Menu 3-History
70
Menu 4-Diagnosis
71
Menus 5 and 6
75
Menu 6.5-Communication
75
Section 3. Troubleshooting
77
Introduction
77
Generator Set and Controller
77
Engine
77
Transfer Switch
77
General Troubleshooting Chart
78
Section 4. Accessories
83
Accessories and Connections
83
Accessory Connections
83
Battery Chargers
84
Input and Output Modules
85
Analog Input/Output and Thermocouple Module
85
Digital Input/Output Module
87
Remote Emergency Stop Kit
90
Lockable Emergency Stop Switch
90
Remote Serial Annunciator
91
Appendix A. Abbreviations
93
Appendix B. Operating Hours and Service Log
97

Kohler KD800 Operation (88 pages)

Industrial Generator Sets, Controller: APM802

Brand: Kohler | Category: Portable Generator | Size: 18 MB

Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
Service Assistance
11
Section 1 Specifications and Features
13
- Introduction
  13
- Controller Specifications
  13
  - Display and Touchscreen
    13
- Controller Features
  13
- NFPA Requirements
  16
- Parameter Settings
  17
- Base Module Inputs and Outputs
  18
Section 2 Operation
19
- Prestart Checklist
  19
- Exercising Generator Set
  20
- Operation in Cold Weather Climates
  20
- Generator Set Operation
  21
  - Start Signal
    21
  - Stop Signal
    21
  - Engine Cooldown
    21
  - Emergency Stop
    21
  - Idle Mode
    21
- Controller Operation Modes
  22
  - Out of Service Mode
    22
  - Manual Mode
    22
  - Auto Mode (Standby or System Ready)
    23
- Load Shed
  24
- HMI Screen Layout
  25
  - Home Screen
    25
  - Top Bar
    25
  - Generator View
    26
  - Control Panel
    27
  - Custom View Button
    27
- Operator Login
  28
- Data Displays
  29
- Events
  34
  - Faults and Alarms
    35
  - Resetting an Alarm
    37
  - Resetting a Fault
    37
  - Consulting Status Messages
    38
  - Full Event Log
    39
- Applications
  40
  - Reference
    41
  - Region Settings
    42
  - HMI Settings
    43
  - Restart
    45
  - Display Cleaning
    45
  - Firmware Update
    45
  - Screenshot
    46
  - Ladder Tools
    47
  - Save Parameters
    49
  - Upload Parameters
    49
- Menus
  50
  - Menu 1- Settings
    52
  - Menu 2- Measurements
    56
  - Menu 3- History
    59
  - Menu 4- Diagnosis
    60
  - Menus 5 and 6
    66
  - Menu 6.5-Communication
    66
Section 3 Troubleshooting
69
- Introduction
  69
- Generator Set and Controller
  69
- Engine
  69
- Transfer Switch
  69
- General Troubleshooting Chart
  70
Section 4 Accessories
75
- Accessories and Connections
  75
- Accessory Connections
  75
- Battery Chargers
  76
- Input and Output Modules
  76
- Remote Emergency Stop Kit
  80
  - Lockable Emergency Stop Switch
    80
- Remote Serial Annunciator
  81
Appendix A Abbreviations
83
Appendix B Operating Hour Service Log
85

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Table of Contents

Safety Precautions and Instructions

Introduction

Service Assistance

Section 1 Specifications and Features

Section 2 Operation

Section 3 Scheduled Maintenance

Section 4 Troubleshooting

Section 5 Accessories

Appendix A Abbreviations

Appendix B Operating Hour Service Log

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