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KOB PYROT manual available for free PDF download: Technical Manual
KOB PYROT Technical Manual (96 pages)
Wood boiler 100 to 540 kW
Brand:
KOB
| Category:
Boiler
| Size: 3 MB
Table of Contents
Table of Contents
2
Principles of Wood Combustion
6
Principles of Pellet Combustion for Generating Heat
6
What Are Wood Pellets
6
Fuel Requirements
6
Forms of Delivery
6
Principles of Woodchip Combustion for Generating Heat
6
What Are Woodchips
6
Minimum Wood Fuel Requirements
7
Content
7
Non-Wood Biomass Fuels
7
Wood Fuel Regulations and Standards
7
PYROT Rotation Combustion 2. 1 Product Description
8
Benefits at a Glance
8
Delivered Condition
8
Specification
9
Control Unit 3. 1 Specification for ECOTRONIC
14
Structure and Function
14
Accessories for Ecotronic
15
Modules and Data Cables
15
Optional Combinations
15
Overview: Possible Ecotronic Controllers
15
Controller, Central Heating
16
Controller, Adjacent Building
16
Room Controller QAA 35
16
Safety Thermostat RAK-TW.1000B
17
Controller, Long-Distance Line
17
Controller, Space Heater
18
Controller, DHW Cylinder B1
18
Controller, DHW Cylinder B2
19
Controller, DHW Circulation
19
Controller, Solar DHW Cylinder
20
Controller, Solar/Dhw and Central Heating
20
Accessories for ECOTRONIC Output Management
22
Cylinder Management 3 Sensors
22
Cylinder Management 5 Sensors
22
External Requirement ON/OFF
22
Operating Message Potential-Free
22
Output Signals 0-10 V
22
Accessories for ECOTRONIC Remote Transfer
23
Fault Message Device, Analogue with Battery
23
Export of Operating Data
23
Visualisation Pyrot - Internal
23
Visualisation, Additional Functions
23
Data Cable to Visualisation - Internal
23
Visualisation, Externally Via Modem (Connected with Cable)
24
Mastercontrol for Two-Boiler Systems
25
Information on the Mastercontrol
25
Standard Delivery
25
Visualisation with Touch-Screen
25
Schematic Diagram
26
Accessories for Mastercontrol
27
Heat Meter Signal
27
Requirement, Additional Heat Source KP0
27
Requirement, Additional Heat Source KP1
27
Fault Message Device, Analogue with Battery
28
Export of Operating Data
28
Heating Water Buffer Cylinder 4. 1 Specification, Buffer Cylinder
29
Buffer Cylinder HPM
29
Buffer Cylinder WDW 2000 L
30
Buffer Cylinder WDW 2900 L
31
Installation Accessories 5. 1 Boiler Safety Equipment
32
Thermally Activated Safety Valve 100 °C
32
Thermally Activated Extinguishing Valve ½", 50-90 °C
32
Supply Screw Conveyor Two-Level
32
Insulation, Flue Gas Recirculation Line
32
Accessories, Heat Distribution
33
Motor Three-Way Valve for Pyrot 100 Kw
33
Motor Three-Way Valve for Pyrot 150-540 Kw
33
Pumps
33
Accessories, Flue System
34
Flue Gas Dust Extractor
34
Metal Mesh Filter
36
Cleaning, Pneumatic
37
Price Reduction Net Compressed Air on Site
38
Accessories, Ash Removal
39
External Container
39
Ash Removal into the Base Container
41
Design Information 6. 1 System Design
41
Selection of Rated Output
41
Flow Temperatures
41
Safety Temperatures
42
Delivery
42
Handling
42
Siting
42
Requirements for Boiler Room
42
Requirements of the Muster-Feuerungsverordnung [Germany]
43
Combustion Air Supply
43
Safety Precautions
44
Minimum Clearances
44
Water Connection
45
Heating Connections
45
Boiler Circuit and Shunt Pumps
45
Safety Equipment to DIN en 12828
45
System Example
45
Electrical Installation
47
Positioning of the Programming Module and Control Panel
47
Safety Equipment
47
Expansion
47
Extinguishing Facilities
47
Extinguishing Water Container
48
Extinguishing Facility with Cold Water Supply
48
Prevention of Combustion Chamber Overfilling
49
Reignition Protection (RZS)
49
Back Burning Protection, Fuel Supply (RSE)
49
Shut-Off Gate Valve
49
Rotary Lock Valve
49
Low Water Indicator
49
Maximum Pressure Limiter
49
Minimum Pressure Limiter
49
Safety Valve
49
Expansion Vessel
49
Fire Protection
50
Fire Safety, Fuel Store
50
Commissioning
50
Fuel for Commissioning
50
Filling the Heating System
50
Fuels
50
Suitable Fuels
50
Fuel Discharge by Means of Screw Conveyor
51
Discharge Screw Conveyor, Pellet, D = 120 MM
51
Drive, Discharge Screw Conveyor, Pellets
52
Fuel Discharge by Means of Agitators
53
Spring Core Discharge AF
53
Discharge Screw Conveyor AF to Spring Core Discharge
55
Horizontal Discharge AH
55
Discharge Screw Conveyor AH for Horizontal Discharge
58
Protective Panel AH for Bunker
58
Cover Panel AH for Pellets
58
Fuel Discharge by Means of Funnel Discharge
59
Funnel Discharge
59
Additional Outlet Flange
60
Funnel, Large
60
Fuel Discharge by Means of Push Floor (Sizing)
60
Number and Length of the Pushrods with a Maximum Dumping Height
60
Specification for the Pushrod Drives
61
Forces on the Building
61
Slot Discharge, for Pulling
62
Centre Discharge
63
Slot Discharge with Fill Function
65
Fuel Discharge by Means of Push Floor (Accessory)
67
Pushrod Drive, Individual
67
Weld Base, Pushrod Drive, Individual
67
Pushrod Drive, Twin
67
Weld Base, Pushrod Drive, Twin
67
Weld Base, Bunker
67
Pushrod
68
Hydraulic Drive, as Individual
68
Hydraulic Drive, as Twin
69
Push Floor Screw Conveyor D = 190 MM
69
Push Floor Screw Conveyor D = 250 MM
69
Drive, Push Floor Screw Conveyor, Standard
70
Drive, Push Floor Screw Conveyor, Higher-Power
70
Cover, Push Floor Screw Conveyor
70
Charging the Boiler with Fuel
70
Trough Screw Conveyor
70
Drive, Trough Screw Conveyor, Standard
71
Pipe Screw Conveyor
71
Drive, Pipe Screw Conveyor, Pellet
73
Drive, Pipe Screw Conveyor, Standard
74
Drive, Pipe Screw Conveyor, High-Power
74
Fuel Storage in On-Site Pellet Store (Sizing)
74
Sizing the Pellet Storage Room
74
Pellet Storage Room Design and Required System Components
75
Additional Safety Instructions for Pellet Stores
76
Protective Boards with Z Brackets
76
Fill Connector and Return Connector
76
Fuel Storage in On-Site Pellet Store (Accessories)
79
Deflector 1.42 X 1.25 M
79
Fill Connector and Return Connector, Straight
79
Fill Connector and Return Connector, 45
79
Extension of Fill Connector and Return Connector
80
Fuel Storage in On-Site Bunker (Accessories)
80
Silo Cover, Manual FDM 2.9/1.3 M
80
Bunker Cover Hydraulic FDH
81
Fall Protection Grille 120 for FDH
83
Fall Protection Grille 200 for FDH
83
Bunker Cover, Movable FDB
83
Fall Protection Grille, 120 for FDB
85
Fall Protection Grille, 200 for FDB
85
Shaker Motor for Fall Protection Grille
85
Hydraulic Drive, Bunker Charging Cover, ASH
85
Cover Drives for Hydraulic Drive, ASH
86
Silo Filling Screw Conveyor FS 300
86
Drive, Silo Filling Screw Conveyor
86
Back Burning Protection
87
Rotary Lock Valve
87
Shut-Off Gate Valve MA 220
88
Downpipe L = 1.0 M
88
Special Adaptor
88
Connection on the Flue Gas Side
89
Chimney
89
Flue Pipe (Sizing)
89
Flue Gas Routing (Accessories)
89
Sound Insulation
90
Braces
90
Appendix 7. 1 Sizing the Expansion Vessel
90
7. Appendix
91
General Information Regarding Low Pressure Hot Water Boilers with Safety Temperatures of up to 110 ºC
91
Pipe Connections
91
Selection Example
91
Checks as Part of the Building Regulations Approval Process
92
Electrical Installation
92
Flue System
92
Operating Instructions
92
Keyword Index
93
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