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KITO ER2M Manuals
Manuals and User Guides for KITO ER2M. We have
2
KITO ER2M manuals available for free PDF download: Owner's Manual
KITO ER2M Owner's Manual (164 pages)
Electric Chain Hoist
Brand:
KITO
| Category:
Lifting Systems
| Size: 15 MB
Table of Contents
Table of Contents
2
Safety Precautions
4
Chapter 1 Handling the Product
7
Table of Contents
7
Type and Names of each Part
8
Opening the Package
11
Product Specification and Operational Environment
16
How to Use
19
Daily Inspection of Electric Chain Hoist (Hook Suspended Type)
20
Daily Inspection of Motorized Trolley (MR2)
25
Daily Inspection of Manual Trolley (TSG/TSP)
26
How to Operate the Push Button Switches
28
Operation
31
Speed Change of Dual Speed VFD Model
34
How to Sling the Load Properly
34
How to Suppress the Swinging of a Load
34
Precautions after Work
35
Work Flow of Assembling and Installation
36
Assembling
37
Assembling Parts to Electric Chain Hoist
37
Combination with the Trolley
41
Checking Power and Power Cable
52
Connecting Cables
54
Installation
57
Connecting Power and Power Cable
57
Installing the Hook Suspended Type (Hoist Only)
57
Installing the Trolley Combined Model
58
Check after Installation
61
Chapter 2 Inspection
63
Periodic Inspection
64
Table of Contents
64
Safety Precautions
66
Frequent Inspection
68
Electric Chain Hoist (ER2) Frequent Inspection
69
Abrasion of Wire Diameter
69
Elongation of Pitch
69
Load Chain
69
Deformation, Flaw, Corrosion
70
Opening and Abrasion of the Hook
70
Top Hook, Bottom Hook
70
Chain Container
71
Electromagnetic Brake
71
Number of Start
71
Peripheral Parts of the Body Size
71
Push Button Switch
72
Push Button Switch Cord
72
Abnormal Noise
73
Cable Hanger
73
Function and Performance
73
Messenger Wire
73
Power Cable
73
Power Supply
73
Motorized Trolley (MR2) Frequent Inspection
74
Appearance
74
Oiling (to the Gears of Wheel)
74
Push Button Switch, Power Supply
74
Travel Rail
74
Manual Trolley (TS2) Frequent Inspection
74
Combination
74
Periodic Inspection
75
Electric Chain Hoist (ER2) Periodic Inspection
76
Peripheral Parts of the Body Size
76
Chain Guide a
76
Chain Spring
77
Stopper
77
Limit Lever
77
Chain Pin (Double Type Only)
78
Connection Yoke D (Double Type Only)
78
Shaft Retainer Clip
78
Top Hook, Bottom Hook
76
Number of Start
76
Oil
78
Oil Leakage
78
Oil Amount and Stain
78
Appearance
79
Gap
79
Hub Joint
79
Number of Start
79
Electromagnetic Brake
79
Driving Mechanism
80
Bearing
80
Friction Clutch
80
Friction Clutch with Mechanical Brake
81
Ring
81
Electric Characteristics Measurement
82
Source Voltage
82
Insulation Resistance
82
Grounding Resistance
83
Electrical Equipment
82
Electrical Parts
82
Wiring
82
Vfd
82
Function and Performance
83
Brake
84
Motorized Trolley (MR2) Periodic Inspection
84
Appearance
84
Body Size Components
84
Side Roller
84
Wheel
84
Gear Frame Packing
85
Gears and Motor Shaft
85
Lifting Shaft
85
Suspender
85
Travel Rail
86
Deformation and Abrasion
86
Rail Mounting Bolt
86
Rail Surface
86
Stopper
86
Relay Cable
86
Appearance
86
Electrical Equipment and Electric Characteristics
86
(Refer to Electric Chain Hoist (ER2) Periodic Inspection)
86
Function and Performance
87
Brake
87
Manual Trolley (TSG/TSP) Periodic Inspection
88
Body Size Components
88
Lifting Shaft
88
Wheel
88
Travel Rail
88
Rail Surface
88
Deformation and Abrasion
89
Rail Mounting Bolt
89
Stopper
89
Function and Performance
89
Guidelines for Parts Replacement Based on Indication of CH Meter
90
Guidelines and Precautions on Gear Oil Change Cycle
90
Guidelines on the Service Life of Contactor and Its Replacement
91
Guidelines on Brake Inspection
91
Guidelines on Gear Parts Replacement
91
Guidelines on Motor Shaft Replacement
91
CH Meter: Start Times/Operating Hour Display Device
92
Check of Operating Hours and Number of Start
92
Check of Operating Hours and Number of Start (CH Meter)
92
Guidelines on Bearing Replacement
92
Guidelines on Hook and Yoke Replacement
92
Guidelines on V Ring Inspection
92
Chapter 3 Troubleshooting
93
Guidance on Troubleshooting
94
Reference
94
Safety Precautions
98
Troubleshooting
99
Power
99
Circuit Breaker
99
Power Cable
100
Motor
101
Brake
102
Internal Wiring
104
Transformer
104
Electromagnetic Contactor, Relay
105
Fuse
105
Upper/Lower Limit Switch
106
Push Button Switch
107
Vfd
108
Interface Board
108
Braking Resistor
108
Electric Shock
109
Friction Clutch
109
Friction Clutch with Mechanical Brake
110
Hook
111
Load Chain
113
Elongation of Pitch
113
Load Sheave, Idle Sheave
115
Chain Guide a
115
Gears and Joints
115
Bearing
116
Traveling Motion of the Trolley
116
Appendix
119
Optional Parts
120
Product Structure and Names of each Part
122
Technical Material
124
Hook Dimensions (for ER2)
124
Table of Lifting Load
124
Rated Motor Current
124
Specification and Dimensions of Single Speed ER2
126
Specification and Dimensions of Single Speed ER2M
127
Specification and Dimensions of Single Speed ER2SP
128
Specification and Dimensions of Single Speed ER2SG
129
Specification and Dimensions of Dual Speed VFD ER2
130
Specification and Dimensions of Dual Speed VFD ER2M
132
Conversion Table between Lift/Travel/Speed
134
Clearance between Trolley and Applicable Rail
135
Wiring Diagram of Single Speed ER2/ER2SP/ER2SG
136
Wiring Diagram of Dual Speed ER2
140
Wiring Diagram of Single Speed ER2M
145
Wiring Diagram of Dual Speed ER2M
149
Abrasion
154
Abrasion of Wire Diameter
154
Bottom Yoke
154
Chain Spring
154
Cushion Rubber
154
Deformation, Flaw, Corrosion
154
Deformation, Flaw, Entanglement
154
Rust, Corrosion
154
Switch Body Size
154
Twist
154
Deformation and Damage of each Part
155
Indication of Nameplates and Labels
155
Operational Check
155
Check Sheet for ER2 Series Electric Chain Hoist Frequent Inspection
156
Check Sheet for ER2 Series Electric Chain Hoist Periodic Inspection
158
Warranty
162
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KITO ER2M Owner's Manual (144 pages)
Brand:
KITO
| Category:
Lifting Systems
| Size: 4 MB
Table of Contents
Chapter 1 Handling the Product
7
Table of Contents
7
Type and Names of each Part
8
Opening the Package
11
Product Specification and Operational Environment
16
How to Use
19
Daily Inspection of Electric Chain Hoist (Hook Suspended Type)
20
Daily Inspection of Motorized Trolley (MR2)
25
Daily Inspection of Manual Trolley (TSG/TSP)
26
How to Operate the Push Button Switches
28
Operation
31
Speed Change of Dual Speed VFD Model
34
How to Sling the Load Properly
34
How to Suppress the Swinging of a Load
34
Precautions after Work
35
Work Flow of Assembling and Installation
36
Assembling
37
Assembling Parts to Electric Chain Hoist
37
Combination with the Trolley
41
Checking Power and Power Cable
52
Connecting Cables
54
Installation
57
Connecting Power and Power Cable
57
Installing the Hook Suspended Type (Hoist Only)
57
Installing the Trolley Combined Model
58
Check after Installation
61
Table of Contents
64
Safety Precautions
66
Frequent Inspection
68
Abrasion of Wire Diameter
69
Electric Chain Hoist (ER2) Frequent Inspection
69
Elongation of Pitch
69
Load Chain
69
Deformation, Flaw, Corrosion
70
Opening and Abrasion of the Hook
70
Top Hook, Bottom Hook
70
Chain Container
71
Electromagnetic Brake
71
Number of Start
71
Peripheral Parts of the Body Size
71
Push Button Switch
72
Push Button Switch Cord
72
Cable Hanger
73
Function and Performance
73
Messenger Wire
73
Power Cable
73
Power Supply
73
Appearance
74
Combination
74
Manual Trolley (TS2) Frequent Inspection
74
Motorized Trolley (MR2) Frequent Inspection
74
Oiling (to the Gears of Wheel)
74
Push Button Switch, Power Supply
74
Travel Rail
74
Periodic Inspection
75
Chain Guide a
76
Electric Chain Hoist (ER2) Periodic Inspection
76
Number of Start
76
Peripheral Parts of the Body Size
76
Top Hook, Bottom Hook
76
Chain Spring
77
Limit Lever
77
Stopper
77
Chain Pin (Double Type Only)
78
Connection Yoke D (Double Type Only)
78
Oil
78
Oil Amount and Stain
78
Oil Leakage
78
Shaft Retainer Clip
78
Appearance
79
Electromagnetic Brake
79
Gap
79
Hub Joint
79
Number of Start
79
Bearing
80
Driving Mechanism
80
Friction Clutch
80
Friction Clutch with Mechanical Brake
80
Ring
81
Electric Characteristics Measurement
82
Electrical Equipment
82
Electrical Parts
82
Source Voltage
82
Vfd
82
Wiring
82
Brake
83
Function and Performance
83
Grounding Resistance
83
Guidelines for Parts Replacement Based on Indication of CH Meter
90
Check of Operating Hours and Number of Start (CH Meter)
92
Chapter 3 Troubleshooting
93
Guidance on Troubleshooting
94
Safety Precautions
98
Circuit Breaker
99
Power
99
Troubleshooting
99
Power Cable
100
Motor
101
Brake
102
Internal Wiring
104
Transformer
104
Electromagnetic Contactor, Relay
105
Fuse
105
Noise Filter
106
Upper/Lower Limit Switch
106
Push Button Switch
107
Braking Resistor
108
Interface Board
108
Vfd
108
Electric Shock
109
Friction Clutch
109
Friction Clutch with Mechanical Brake
110
Hook
111
Load Chain
113
Chain Guide a
115
Gears and Joints
115
Load Sheave, Idle Sheave
115
Bearing
116
Traveling Motion of the Trolley
116
Appendix
119
Optional Parts
120
Product Structure and Names of each Part
122
Hook Dimensions (for ER2)
124
Rated Motor Current
124
Table of Lifting Load
124
Technical Material
124
Conversion Table between Lift/Travel/Speed
126
Clearance between Trolley and Applicable Rail
127
Wiring Diagram of Single Speed ER2/ER2SP/ER2SG
128
Wiring Diagram of Dual Speed ER2/ER2SP/ER2SG
129
Wiring Diagram of Single Speed ER2M
130
Wiring Diagram of Dual Speed ER2M
131
Check Sheet for ER2 Series Electric Chain Hoist Daily Inspection
132
Check Sheet for ER2 Series Electric Chain Hoist Frequent Inspection
134
Check Sheet for ER2 Series Electric Chain Hoist Periodic Inspection
136
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