KION Baoli KBD50 Combustion Forklift Manuals

Manuals and User Guides for KION Baoli KBD50 Combustion Forklift. We have 1 KION Baoli KBD50 Combustion Forklift manual available for free PDF download: Original Instructions Manual

KION Baoli KBD50 Original Instructions Manual (210 pages)

Forklift Truck

Brand: KION | Category: Trucks | Size: 32 MB

Table of Contents
5
Introduction
12
Intended Use
14
Impermissible Use
15
Description of Use and Climatic Conditions
16
Symbols Used
16
CE Labelling
17
EMC - Electromagnetic Compatibility
18
EC Declaration of Conformity in Accordance with Machinery Directive
19
Safety
21
Definition of Terms Used for Responsible Persons
22
Operating Company
22
Specialist
22
Competent Person
22
Drivers
22
Safety Regulations
24
General Safety Regulations
24
Exhaust Gases
25
Ground Condition for Using the Truck
25
Safety Regulations Relative to Forklift Use
25
Residual Dangers, Residual Risks
26
Safety Regulations When Driving
27
Safety Regulations in Case of Accidental Lateral Tipping
28
Exercise Caution When Handling Gas Springs and Accumulators
28
Safety Regulations for Handling Consumables
29
Permissible Consumables
29
Hydraulic Fluid
29
Oils
30
Battery Acid
31
Disposal of Consumables
31
Environmental Considerations
32
Disposal of Components and Batteries
32
Packaging
33
Emissions
33
Overview
35
General View
36
Operating Controls
37
Display Instrument
39
Truck Identification
43
Forklift Identification Plate
43
Production Number
43
Mast Serial Numbers
44
Location of Decals
45
Operation
49
Instructions for Running-In
50
Checks and Inspection
51
Pre-Shift Checks
51
Daily Checks before Use
51
Seat Belt Status and Performance Checks
52
Check the Wheel Nuts for Correct Tightness
53
Check the Condition and Operation of Chain
54
Refuelling
56
Diesel Fuel - Specifications
56
Engine Coolant - Specifications
58
Climbing On/Off the Forklift
59
Seat Belt
60
Adjustment of the Driver's Seat
60
Adjustment of the Driver's Seat
61
Seat Belt
61
Switches
63
DPF Light and Switch
65
Adjusting the Steering Column
66
Starting the Engine
67
Start the Engine
67
Engine Shutdown
67
Driving
68
Forward
70
Reversing
70
Changing the Drive Direction
71
Inching Control
71
Start on an Incline
72
Parking
73
Steering System
73
Brake System
74
Lifting System and Attachments
76
Operating the Lifting Device
76
Operating Attachments
77
Handling Loads
79
Load Centre Distance and Load Capacity
79
Capacity Chart
80
Picking up a Load
80
Transporting Pallets
81
Adjusting the Fork Spacing
82
Loading
82
Driving with a Load
83
Transport of Swinging Loads
84
Driving on Loading Bridges
85
Unloading
86
Towed Load
87
Forklift Towing
89
Cleaning
90
Cleaning the Truck
90
Cleaning the Electrical System
91
Cleaning Lifting Chains
91
After Washing
92
Before Exiting the Truck
92
Truck Transport
93
Truck Storage
94
Disposal of Old Trucks
95
Maintenance
97
Summary
98
General Information
98
Pre-Service Preparatory Work
99
Supply Table
100
Preventive Maintenance Service Schedule
101
Service Schedule for Weichai WP4.1 Engine
101
Service Schedule for ISUZU 6BG1-02 Engine
102
Maintenance Table for Cummins QSB4.5 Engine
104
Maintenance Table for Doosan D34 Engine
106
Checking List for IC Truck
108
Preparations
112
Cleaning the Truck
112
Weichai WP4.1 Engine
113
Changing the Engine Oil
113
Check the Engine Oil Level
114
Changing the Engine Oil Filter
115
Change Air Filter Insert
116
Cleaning the Air Filter Insert
116
Emptying Water Separator
118
Replacing the Fine Fuel Filter
119
Fuel System Air Bleeding
120
Adjustment of Valve Clearance
121
Clean and Check the Injection Nozzle
121
Isuzu 6BG1 Engine
123
Changing the Engine Oil
123
Check the Engine Oil Level
124
Changing the Engine Oil Filter
125
Change Air Filter Insert
126
Cleaning the Air Filter Insert
126
Replacing the Fine Fuel Filter
128
Removal of Water from the Fuel
128
Fuel System Air Bleeding
128
Feed Pump Strainer Cleaning
129
Checking and Adjusting the Radiator Fan V-Belt
130
Cummins QSB4.5 Engine
132
Unusual System Noise
132
Changing the Engine Oil
132
Check the Engine Oil Level
134
Changing the Engine Oil Filter
135
Change Air Filter Insert
136
Cleaning the Air Filter Insert
137
Replacing the Fine Fuel Filter
138
Removal of Water from the Fuel
139
Inspect the Intake Piping
140
Doosan D34 Engine
141
Checking the Engine Oil
141
Replacing Engine Oil
142
Replacing the Engine Oil Filter
144
Clean the Air Filter Insert
144
Change the Air Filter
146
Replacing the Fuel Filter
148
Bleeding Air from the Fuel Delivery Line
150
Draining Water from the Fuel Filter
151
Checking the Belt Tension
152
Cooling System
155
Checking and Cleaning the Cooling Fins
155
Changing the Coolant
156
Checking the Coolant Level
158
Transmission System
159
Changing the Hydraulic Transmission Oil Filter
159
Checking the Oil Level of the Hydraulic Transmission
160
Changing the Oil of the Hydraulic Transmission
160
Checking the Drive Axle Gearbox Oil
161
Changing the Drive Axle Gearbox Oil
161
Steering Axle and Wheels
163
Cleaning and Lubricating the Steering Axle
163
Checking the Tyres for Damage and Foreign Matter
163
Check the Tyre Inflation Pressure
163
Checking the Condition of the Tyres
164
Tighten the Tyre Nuts
164
Chassis Frame
165
Check the Seat Belt for Condition and Correct Operation
165
And Wheel Drive
166
Control System
167
Checking the Operation of the Parking Brake
167
Checking that the Driving Brake Is Operating Normally
168
Checking that the Inching Controls Are Operating Normally
168
Checking the Driving Brake and Adjusting if Necessary
168
Electrics
169
Checking Battery Charging Status
169
Check the Control Box
170
Hydraulics
171
Hydraulic Diagram-With 3691 Function
171
Hydraulic Diagram-Priority Valve with 3691 Function for Doosan D34 Engine
172
Hydraulic Diagram-Without 3691 Function
173
Changing the Crude Filter
174
Replacing the Breather Filter
174
Fill up the Hydraulic Oil
175
Checking the Hydraulic Oil Level
175
Load Lifting System
177
Checking the Fork Arms and the Fork Arm Quick Release Apparatus
177
Checking the Operation and Installation of the Lift Mast, Lifting Chain and Limit Block
177
Lubricate the Lift Mast and Chains with Chain Spray
178
Lubricating the Lift Mast and Tilt Cylinder Bearings
178
Adjusting the Length of the Lift Chains, and Lubricating Using Chain Spray
180
Technical Data Dimensions
184
Datasheet for KBD50
185
Datasheet for KBD60
188
Datasheet for KBD70
191
Mast Specification
194
Annex
203
Electrical Diagrams
204
With ISO3691 Function
205
Electric Schematic Diagram - Cummins QSB4.5 with ISO3691
205
Electric Schematic Diagram-Doosan D24 with ISO3691 Function
206
Without ISO3691 Function
207
Electric Schematic Diagram-Weichai WP4.1 W/O ISO3691
207
Electric Schematic Diagram - Isuzu 6BG1QC-02 W/O ISO3691
208

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KION Baoli KBD50 Original Instructions Manual (210 pages)

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