Page 1 Original instructions D series Forklift Truck KBD50–70...
Page 3 The KION Group is a global leader in industri- As a brand of the KION Group, our goal is to al trucks, related services and supply chain be one of the leading brands in the mass ma- solutions.
Page 5: Table Of Contents
Table of contents Introduction Introduction ............Intended use .
Page 6 Table of contents Overview General View ............Operating controls .
Page 7 Table of contents Changing the drive direction ..........Inching control .
Page 8 Table of contents Preventive maintenance service schedule ....... . . Service schedule for Weichai WP4.1 engine.
Page 9 Table of contents Doosan D34 Engine........... Checking the Engine Oil .
Page 10 Table of contents Hydraulic diagram-without 3691 function ........Changing the crude filter .
Page 11 Introduction...
Page 12: Introduction
Introduction Introduction Introduction Your Baoli forklift truck CAUTION With maximum economic efficiency, safety Taking into account stability and the specified mini- mum braking distance, do not carry out stacking/ and driving comfort. Yet, it is up to you, the destacking operations on a slope. forklift truck operator, to take good care when The climbing degrees in the model parameters table working and use its potential to the fullest.
Page 13 Introduction Introduction When ordering spare parts, in addition to part up to standard and can be delivered to the numbers, please provide the following infor- user in perfect condition. mation: In order to guarantee the forklift truck works correctly, Baoli dealers are obliged to check Forklift model number: the following items before the handover: Check whether the driving wheel nuts are...
Page 14: Intended Use
Introduction Intended use Intended use The industrial truck may only be used as per- Driving routes mitted. Driving routes shall be sufficiently paved, level The industrial truck is used for moving and lift- and free of objects. Drain channels and rail- ing the loads indicated on the capacity rating ways crossings, etc., shall be levelled and, if plate.
Page 15: Impermissible Use
Introduction Impermissible use Attachments The permissible carrying capacity of the at- tachments and the permitted load of the indus- Attachments shall only be used as permitted. trial truck (carrying capacity and load moment) The driver shall be instructed in the handling combined with the attachments shall not be of attachments.
Page 16: Description Of Use And Climatic Conditions
Introduction Description of use and climatic conditions Description of use and climat- ic conditions Indoor and outdoor use ● Ambient temperature of -15°C ~ +45°C ● Symbols used The terms DANGER, WARNING, CAUTION, NOTE NOTE and ENVIRONMENT NOTE are used in these operating instructions.
Page 17: Ce Labelling
Introduction CE labelling CE labelling  The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. This is confirmed by the issued EC declaration of conformity. The CE labelling is attached to the nameplate.
Page 18: Emc - Electromagnetic Compatibility
Introduction EMC – Electromagnetic compatibility EMC – Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key secondly checks it for sufficient resistance to quality feature of the truck. electromagnetic interference with reference to the planned usage location . A number of EMC involves electrical measures are taken to ensure the limiting the emission of electromagnetic in-...
Page 19: Ec Declaration Of Conformity In Accordance With Machinery Directive
(lift trucks with internal combustion engines with a load capacity of≤10.000 kg) EC / EU declaration of conformity KION Baoli (Jiangsu) Forklift Co., Ltd. No.8 Xinzhou Road, Economic Development Zone 214500, Jingjiang,China We declare herewith that the machine...
Page 20 Introduction EC declaration of conformity in accordance with Machinery Directive 60138011501 EN - 10/2020...
Page 21: Safety
Safety...
Page 22: Definition Of Terms Used For Responsible Persons
Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal The operating company is responsible for the person or group who operates the truck or on scheduling and correct performance of regular whose authority the truck is used.
Page 23 Safety Definition of terms used for responsible persons The driver must: drive the truck. Specific knowledge of the truck to be operated is also required. have read and understood the operating ● manual The training requirements under §3 of the have familiarised himself with safe opera- Health and Safety at Work Act and §9 of the ●...
Page 24: Safety Regulations
Safety Safety regulations Safety regulations General safety regulations Only allow qualified, trained and authorised safety distances established by the compe- ● personnel to operate the truck. tent authorities. Do not install any equipment on the truck Never raise loads using just one fork arm. ●...
Page 25: Exhaust Gases
Safety Ground condition for using the truck Exhaust gases CAUTION Risk to health from exhaust gases! Exhaust gases from internal combustion engines are harmful to your health. In particular, the soot particles contained in the diesel exhaust gas can cause cancer. Letting the combustion engine idle runs a risk of poisoning from the CO, CH and NO components contained in the...
Page 26: Residual Dangers, Residual Risks
Safety Residual dangers, residual risks Residual dangers, residual risks Despite careful working and compliance with failure of the operating company to comply standards and regulations, the occurrence of with these regulations either intentionally or other risks when using the truck cannot be en- carelessly.
Page 27: Safety Regulations When Driving
Safety Safety regulations when driving Safety regulations when driving Driving conduct WARNING The driver must follow the public rules of the In areas where use of mobile phones is prohibited, use of a mobile phone or radio telephone is not per- road when driving in company traffic.
Page 28: Safety Regulations In Case Of Accidental Lateral Tipping
Safety Safety regulations in case of accidental lateral tipping Safety regulations in case of accidental lateral tipping If as a result of incorrect manoeuvring the c) Remain firmly seated, grip the steering truck appears to be tipping over sideways, wheel and dig your heels in. Wait until the carefully follow the instructions below: truck has reached a stable position before leaving the truck.
Page 29: Safety Regulations For Handling Consumables
Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables DANGER Failure to observe the safety regulations relating to consumables may result in a risk of injury, death or damage to the environment.  Observe the safety regulations when handling such materials.
Page 30: Oils
Safety Safety regulations for handling consumables Oils DANGER WARNING Oils are flammable! There is a risk of slipping on spilled oil, particularly when combined with water!  Follow the statutory regulations.  Spilt oil should be removed immediately with oil- ...
Page 31: Battery Acid
Safety Safety regulations for handling consumables Battery acid WARNING WARNING Battery acid contains dissolved sulphuric Battery acid contains dissolved sulphuric acid. This is toxic. acid. This is corrosive.  Avoid touching or swallowing the bat-  When working with battery acid, use tery acid at all costs.
Page 32: Environmental Considerations
Safety Environmental considerations Environmental considerations Disposal of components and batter- The truck is composed of different materials. If components or batteries need to be replaced and disposed of, they must be: disposed of, ● treated or ● recycled in accordance with regional and ●...
Page 33: Packaging
Safety Emissions Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. Emissions The values specified apply to a standard truck (compare the specifications in the "Technical...
Page 34 Safety Emissions directly at the workplaces under the actual conditions present (further sources of noise, particular application conditions, sound reflec- tions) by the operating company. NOTE Please note the definition of "operating com- pany" in the sense of responsible persons! Vibrations The vibrations of the machine have been de- termined on an identical machine in accord-...
Page 35: Overview
Overview...
Page 36: General View
Overview General View General View Mast Counterweight Overhead guard Load backrest Towing pin Forks Steering wheels Engine hood Driving wheels 60138011501 EN - 10/2020...
Page 37: Operating Controls
Overview Operating controls Operating controls Hydraulic torque convertor with manual lever Parking brake lever Horn button Inching pedal steering wheel Brake pedal Display instrument Accelerator pedal Steering column adjusting lever Ignition switch Side shift operating lever Direction indicator switch Button to stop the engine Lifting/lowering operating lever Fixtures operating lever Forward tilting/back tilting operating lever...
Page 38 Overview Operating controls Hydraulic torque convertor with powershift Parking brake lever Horn button Inching pedal steering wheel Brake pedal Display instrument Accelerator pedal Steering column adjusting lever Ignition switch Side shift operating lever Direction indicator switch Button to stop the engine Lifting/lowering operating lever Fixtures operating lever Forward tilting/back tilting operating lever...
Page 39: Display Instrument
Overview Display instrument Display instrument Display instrument - WP4.1G125E 302 Left-turn indicator Engine breakdown indicator Hand brake indicator Fault indicator Tyre pressure alarm indicator Glow indicator Neutral position indicator Oil pressure indicator Battery charging indicator Right-turn indicator 60138011501 EN - 10/2020...
Page 40 Overview Display instrument Display instrument - Isuzu 6BG1QC-02 Left-turn indicator Right-turn indicator Neutral position indicator Torque converter oil temperature indicator “Water separator light” indicator light Engine oil pressure indicator Glow indicator ”Battery charging“ indicator light Seat indicator light ”Parking brake“ indicator light 60138011501 EN - 10/2020...
Page 41 Overview Display instrument Display instrument - Cummins QSB4.5 Battery charging indicator Neutral position indicator Torque converter oil temperature indicator ”Parking brake“ indicator light “Water separator light” indicator light Seat indicator light Left-turn indicator Right-turn indicator 60138011501 EN - 10/2020...
Page 42 Overview Display instrument Display instrument - Doosan D34 “SCR error” indicator light DPF reprocessing indicator light/High Ex- “Parking brake“ indicator light haust System Temperature warning “DPF reprocessing request” indicator light(Yellow light) light(Yellow light) Fault indicator DPF fault indicator Glow indicator Neutral Position indicator Engine oil pressure indicator “Battery charging“...
Page 43: Truck Identification
Overview Truck identification Truck identification Forklift Identification Plate  The identification plate indicates the follow-  ing data: A = Type of forklift ● B = Serial number ● C = Year of manufacture ● D = Empty mass without traction battery ●...
Page 44: Mast Serial Numbers
Overview Truck identification Mast serial numbers  The serial numbers of mast contain following coded information: Line A (1)Production location (2)Product number of mast (3)Year of manufacture (4)Sequential number Line B (1)Mast information (2)Truck capacity (3)Mast type (4)Lifting height (5)Truck model 60138011501 EN - 10/2020...
Page 45: Location Of Decals
Overview Location of decals Location of decals NOTE The labels mentioned below are only for illus- tration purposes, please rely on the decals ad- hering to your own truck. 60138011501 EN - 10/2020...
Page 46 Overview Location of decals Warning sign: Do not stand underneath the Decal information: Caution / Danger due to fork/Do not stand on the fork/Do not enter shearing space behind the mast/ Injury to hand Warning sign: Danger due to overheating of Decal information: Capacity rating plate radiator Sound pressure level...
Page 47 Overview Location of decals Passengers are not allowed/Do not jump off Manufacturer’s name if the truck is tipping over/Brace feet/Hold on Decal information: Forward/Reverse tight/Lean in the opposite direction to which the truck is tipping 60138011501 EN - 10/2020...
Page 48 Overview Location of decals 60138011501 EN - 10/2020...
Page 49: Operation
Operation...
Page 50: Instructions For Running-In
Operation Instructions for running-in Instructions for running-in The truck can be operated quickly immediate- The wheel nuts should be tightened at least once every 100 operating hours. The wheel screws must be tightened in a diagonal se- However, when driving during the first 100 op- quence.
Page 51: Checks And Inspection
Operation Checks and inspection Checks and inspection Pre-shift checks Carrying out the following checks as part of your daily routine will help to keep the forklift truck in good condition. These checks are supplemental and do not replace periodic maintenance work. NOTE If, when carrying out the daily checks, you dis- cover a defect or you are unsure whether the...
Page 52: Seat Belt Status And Performance Checks
Operation Checks and inspection Seat belt status and performance checks DANGER For safety reasons, the condition and protective ability of the seat belt must be checked on a daily basis. Do not operate the vehicle with the seat belt re- moved.
Page 53: Check The Wheel Nuts For Correct Tightness
Operation Checks and inspection Seat with 3691-1 function (European  standard) NOTE Only when the driver sits on the seat, the fork- lift can be operated.  Release the bonnet (1)and raise it about 30°.  Try to pull the belt. The automatic blocking mechanism must not allow the belt to come out of the retractor .
Page 54: Check The Condition And Operation Of Chain
Operation Checks and inspection  If the markings are difficult to recognize,  check if there is any gap (As the arrows show) between the joint face of the rims and nuts. Re-tighten with torque spanner if gap exits.  Check the wheels and rims for wear and deformation, change the tyres if there is any deformation.
Page 55 Operation Checks and inspection  Stop using the forklift immediately when the  hinge pins of chain rotate before operation.  Lift and lower the lifting mast without load for one round to check the operation of lift- ing chain for any abnormal sound or block. ...
Page 56: Refuelling
Operation Refuelling  Keep the chains clean, ensure no excessive  dust exits; Immediately lubricate the chains with specified chain spay if chain surfaces are dry. NOTE If the truck is used in the food industry, please use lubricating grease in place of spray. ...
Page 57 Operation Diesel fuel - Specifications Carbon residue content not to exceed Diesel Fuel Specifi- ● Location 0.35% by volume. Less than 0.1% is prefer- cation red. ASTM D975 Total aromatics content should not exceed ● No.1D S15,S500 35% by volume. Less than 30% is prefer- No.2D S15,S500 red.
Page 58: Engine Coolant - Specifications
Operation Engine coolant - Specifications Engine coolant - Specifications Engine coolant specifications DANGER Scald hazard ! Use a Long Life Coolant (LLC) or an Extended Life Coolant (ELC) that meets or exceeds the  NEVER remove the radiator cap if the engine is following guidelines and specifications.
Page 59: Climbing On/Off The Forklift
Operation Climbing on/off the forklift Climbing on/off the forklift  CAUTION Always face the vehicle when dismounting the fork- lift, in order to prevent injury to the legs and back. NOTE Do not grip the steering wheel or joysticks when mounting/dismounting the forklift. ...
Page 60: Seat Belt
Operation Seat belt Seat belt Adjustment of the driver’s seat  CAUTION Slide the driver’s seat to find the best operating posi- tion relative to the steering wheel, the accelerator and braking pedals, and the joystick. Before starting the truck and whenever changing drivers, adjust the seat to match the driver’s weight and make sure that the settings have all engaged properly.
Page 61: Adjustment Of The Driver's Seat
Operation Seat belt Adjustment of the driver’s seat*  Moving the driver’s seat  Lift the lever(1)and hold.  Push the driver’s seat into the desired posi- tion.  Release the lever.  Ensure that the driver’s seat is securely en- gaged.
Page 62 Operation Seat belt Fastening the seat belt   Slowly pull the seat belt out from the seat belt retractor(2) on the left.  Position the seat belt over the groin area and not the abdomen.  Insert the buckle(3)into the seat belt socket (1).
Page 63: Switches
Operation Switches CAUTION Do not subject buckle or belt retractor to excessive heat when thawing out.  Do not use air warmer than 60 °C when thawing out! Switches  Ignition switch with starter key(1) This position is for key so that it can be inser- ted or drawn out.
Page 64 Operation Switches Front headlights Rear combination lights Horn button Sound the horn as a warning signal when working on roads or intersections with low visi- bility.  Press the horn button(1) on the steering  wheel to sound the horn. Direction indicator light switch ...
Page 65: Dpf Light And Switch
Operation DPF light and switch DPF light and switch NOTE The chapter is only application for forklift with Doosan D34 engine. The HEST (high exhaust system tem-  perature) light The HEST (high exhaust system temperature) light comes on up during regeneration periods. This light notifies the driver when hot exhaust gas is vented from the engine.
Page 66: Adjusting The Steering Column
Operation Adjusting the steering column Forced regeneration (manual regenera-  tion) The driver can use these switches to activate or disable forced regeneration. DPF forced regeneration switch DPF regeneration disabled switch Adjusting the steering column  DANGER Only adjust the steering column when the truck is stationary.
Page 67: Starting The Engine
Operation Starting the engine Starting the engine Start the engine  Watch the display unit. DANGER (Refer to Instrument declaration for detailed informat Risk of poisoning! Do not allow the engine to run in unventilated areas. NOTE When the ignition switch is turned on, the dis- NOTE play unit will perform a self-test, during which the whole of the display screen will illuminate...
Page 68: Driving
Operation Driving Driving Driving CAUTION When using mirrors, ensure that the rear-view mirror is only used for monitoring the traffic behind the vehi- cle. Reverse travel is therefore only permitted when looking directly behind you. CAUTION Always tilt the mast backwards and lower the fork arms to the ground around 300mm-400mm..
Page 69 Operation Driving  Gently open the fork carriage and slightly tilt  the lift mast backwards.  Release the parking brake(1), and the cor- responding LED will turn off.  Move direction selection lever(2)in the re- quired drive direction: (A) FORWARDS, (B) BACKWARDS.
Page 70: Forward
Operation Driving  Depress the accelerator pedal(3)to start the  machine Forward  Put the direction lever into the forward di- rection.  Smoothly press the accelerator pedal The speed of the forklift truck accelerates in relation to the increase in pedal travel. Reversing ...
Page 71: Changing The Drive Direction
Operation Driving Changing the drive direction   Put the operating lever(4) into the neutral position.  Release the accelerator pedal(1)  Apply the driving brake pedal(2) until the forklift truck comes to a complete stop.  Move operating lever into the opposite di- rection, then press the accelerator pedal(1).
Page 72: Start On An Incline
Operation Driving  Steadily depress the inching control pedal (1).  When fully depressed, the inching control pedal acts like a service brake. Start on an incline  NOTE It is recommended not to park a loaded truck on an incline with a gradient of more than 15%.
Page 73: Parking
Operation Steering system Parking   Release the accelerator pedal(1)  Depress the driving brake pedal(2).  Move the operating lever(4) to the neutral position.  Apply the Parking brake(5).  Remove the ignition key when leaving the truck. Steering system ...
Page 74: Brake System
Operation Brake System DANGER The truck must not be driven if the steering system is defective. If steering is heavy or requires too much space, please contact your authorised BAOLI dealer. Brake System Driving brake pedal  NOTE We recommend that the driver familiarises himself with the efficacy of the braking appara- tus when the forklift truck is not carrying a load.
Page 75 Operation Brake System Parking brake  The parking brake must be actuated every time the driver exits the truck. NOTE We recommend that the driver familiarises himself with the efficacy of the braking appara- tus when the forklift truck is not carrying a load.
Page 76: Lifting System And Attachments
Operation lifting system and attachments lifting system and attachments Operating the lifting device DANGER When the lifting device or any attachments are moving, there is a danger the driver will be caught between the lifting device and the forklift truck. Therefore, the driver must not be located at or enter in between the lifting device and the forklift truck.
Page 77: Operating Attachments
Operation lifting system and attachments Tilting the lift mast backward  Push the control lever(2)back. When transporting a load, tilt the lift mast backwards for better stability. Operating attachments Attachments are optional pieces of equipment installed on the forklift truck: (such as sideshift forks, rotators, clips, etc.).
Page 78 Operation lifting system and attachments Sideways movement  NOTE In order to prevent damage, do not operate in a sideways direction when the fork arms are on the ground.  Push the control lever(3)forwards and move to the left.  Push the control lever(3)backwards and move to the right.
Page 79: Handling Loads
Operation Handling loads Handling loads Load centre distance and load ca- pacity Before lifting goods, the relationship between the weight, load centre of gravity distance and maximum lift height of the goods must be un- derstood. Load centre distance refers to the distance be- ...
Page 80: Capacity Chart
Operation Handling loads Capacity chart  For example: Truck model: KBD50 with double front tyres Load centre: 600 mm Lift height: ≤5000 mm In this case, the maximum load capacity is: 4500 kg  Before loading, make sure that the dimen- sions and weight of the load are within the approved standard specified in the “Techni- cal parameters”...
Page 81: Transporting Pallets
Operation Handling loads  DANGER No person is allowed to stand or walk underneath lifted loads. When stacking and destacking, no person is allowed to stand or walk underneath lifted loads. Trucks should only be driven with the load lowered and tilted back.Look out for people.
Page 82: Adjusting The Fork Spacing
Operation Handling loads Adjusting the fork spacing  Lift the knob and rotate it(1).   Adjust the forks based on the dimensions of the load.  Note that the forks must be equidistant from the centreline of the fork carriage. ...
Page 83: Driving With A Load
Operation Handling loads  Apply the parking brake and set the direc- tion lever to neutral.  Lift the load off the stack.  Tilt the mast back.  Release the parking brake and at the same time fully depress the service brake/inching control pedal.
Page 84: Transport Of Swinging Loads
Operation Handling loads  Keep the load facing uphill when travelling on an incline. Do not turn on or travel across an incline!  Do not travel with unbalanced loads (e.g. using sideshift).  If your vision is obstructed, use a spotter. ...
Page 85: Driving On Loading Bridges
Operation Handling loads poles) must be available so that accompa- nying persons can guide suspended loads and prevent the loads from swinging Take particular care to ensure that there is ● no one in the drive direction in the driving lane If, despite this, the load begins to swing, en- ●...
Page 86: Unloading
Operation Handling loads Determining the actual total weight   Park the truck securely.  Determine the unit weights by reading the truck nameplate and, if necessary, the at- tachment (variant) nameplate and, if neces- sary, by weighing the load to be lifted. ...
Page 87: Towed Load
Operation Handling loads  Release the parking brake and at the same time fully depress the service brake/inching control pedal.  Set the manual direction lever in the re- verse direction.  Reverse the truck.  Carefully lower the fork arms until they are just above the ground (approximately 300-400mm).
Page 88 Operation Handling loads CAUTION Risk of damage to components! The maximum towed load for occasional towing is the rated capacity specified on the nameplate. Over- loading can lead to component damage on the truck. The sum of the actual towed load and the actual load on the fork must not exceed the rated capacity.
Page 89: Forklift Towing
Operation Handling loads Forklift towing  If the truck breaks down, it can be towed using the tow coupling. Before towing, the direction lever must be placed in the neutral position(2). And the parking brake must be released. NOTE When towing, the driver must be sitting in the seat to steer the truck, actuate the brakes and operate other controls, and the engine must be running.
Page 90: Cleaning
Operation Cleaning Cleaning Cleaning the truck  Park the truck securely.  Only use high-pressure cleaners with a maximum output power of 50 bar and at a  Switch the electrical system off before maximum temperature of 85°C. cleaning.  When using high-pressure cleaners, make sure there is a distance of at least 20 cm WARNING between the nozzle and the object being...
Page 91: Cleaning The Electrical System
Operation Cleaning  Observe the manufacturer's guidelines for  Clean all walk-in areas, the oil filling open- working with cleaning materials ings and their surroundings, and the lubri- cating nipples before lubricating. CAUTION NOTE Excessive water pressure or water and steam that are too hot can damage truck components.
Page 92: After Washing
Operation Before exiting the truck  Remove any water in the chain links using compressed air immediately after cleaning. Move the chain several times during this procedure.  Immediately after drying the chain, spray it with chain spray. Move the chain several times during this procedure.
Page 93: Truck Transport
Operation Truck transport Truck transport Use a truck or flatbed trailer to carry the forklift truck  Lower the lift mast completely.  Tilt the lift mast forward. NOTE The fork arms must be resting on the ground.  Apply the parking brake. ...
Page 94: Truck Storage
Operation Truck Storage  Attach two shackles (7) to the two openings in the upper beam of the outer lift mast.  Attach a sling (3) (able to at least bear the weight of the forklift truck ) to the two shack- les.
Page 95: Disposal Of Old Trucks
Operation Disposal of old trucks  Turn the ignition key to “OFF” position and necessary. Start the engine and warm up turn off the engine, operate joystick of con- thoroughly. Move the truck slowly forwards trol valve several times to release residual and backwards.
Page 96 Operation Disposal of old trucks solution), engine oil, hydraulic oil, cooling metal components containing copper and fluid and fluids from air conditioning sys- aluminium, tyres, large plastic components tems must also be provided (consoles, fluid containers) and glass In order to dispose of harmful substances ●...
Page 97: Maintenance
Maintenance...
Page 98: Summary
Maintenance Summary Summary Following the instructions in the user manual The forklift must undergo functional testing and conducting regular checks and mainte- and a trial run after each inspection. nance are essential for ensuring that the fork- lift truck remains in proper working order. CAUTION Maintenance should only be carried out by If the forklift truck is used in an extreme environment...
Page 99: Pre-Service Preparatory Work
Maintenance Pre-service preparatory work Pre-service preparatory work  Before commencing maintenance work, the measures must be taken to prevent the fork forklift truck should be stopped on a flat sur- carriage or mast from accidentally falling. face. A wedge should also be placed in ...
Page 100: Supply Table
Maintenance Supply table Supply table Operating International Unit Remark Recommended Quantity material standard Weichai WP4.1 Cummins QSB4.5 Engine Engine oil SAE10W30 ISUZU 6BG1QC-02 Doosan D34 L-HM46 125L for mast below Hydraulic 4500mm mast Hydraulic oil system 130L for mast exceeding L-HV32 For cold regions 4500mm mast...
Page 101: Preventive Maintenance Service Schedule
Maintenance Preventive maintenance service schedule Preventive maintenance serv- ice schedule Service schedule for Weichai WP4.1 engine First Mainte- Regular Every Every Every Every Inspection items nance Mainte- 1000 2,000 4,000 (50-100h) nance hours hours hours hours Replace lubricating oil (at ●...
Page 102: Service Schedule For Isuzu 6Bg1-02 Engine
Maintenance Preventive maintenance service schedule Service schedule for ISUZU 6BG1-02 engine ○: Inspection and Adjustment, ●: Replace- ment) Operation hours Dail Service Required 750 1000 1500 1 oil level and oil fouling ○ 2 oil leakage check ○ 3 oil pressure gauge registration ○...
Page 103 Maintenance Preventive maintenance service schedule 29 Preheating condition check ○ 30 Air filter element replacement ● ● ● Engine starting conditions and ○ noise conditions 32 Exhaust smoke condition ○ 33 Cylinder compression pressure(*) ○ 34 Valve clearance check(*) ○ 60138011501 EN - 10/2020...
Page 104: Maintenance Table For Cummins Qsb4.5 Engine
Maintenance Preventive maintenance service schedule Maintenance table for Cummins QSB4.5 engine At operating hours 1000 2000 Daily In- Hours or Hours or Hours or Hours or terval 3 Months 6 Months 1 Year 2 Years Carried 5000 2000 Hours or Hours 4 Years ...
Page 105 Maintenance Preventive maintenance service schedule At operating hours 1000 2000 Daily In- Hours or Hours or Hours or Hours or terval 3 Months 6 Months 1 Year 2 Years Carried 5000 2000 Hours or Hours 4 Years   Charge Air Piping - Check Maintenance Procedures at 2000 Hours or 2 Years Vibration Damper, Viscous - Check Vibration Damper, Rubber - Check...
Page 106: Maintenance Table For Doosan D34 Engine
Maintenance Preventive maintenance service schedule Maintenance table for Doosan D34 engine NOTE Regular inspection and replacement according to the recommended regular inspection table allows you to maintain the engine with opti- mum conditions and best performance for a long period and prevent unexpected accidents in advance.
Page 107 Maintenance Preventive maintenance service schedule Cylinder head Inspect and replace if required (Replace when replac- Head cover injectors oil seal ing injectors) Electric system Battery charging state ○ Various electric units ○ NOTE (1)Replenish coolant if required. ● (2)Check coolant every 500 hours to main- ●...
Page 108: Checking List For Ic Truck
Maintenance Preventive maintenance service schedule Checking list for IC Truck Checking List - IC Truck Maintenance Interval Faults vice First Every Every Every Chassis Frame 250H 500H 1000H Check if panel, cover, cabin door (if fit- ted) are damaged and correctly instal- ○...
Page 109 Maintenance Preventive maintenance service schedule First Every Every Every Braking system & tyres 250H 500H 1000H Check the operation condition of driving brake pedal and parking brake, make ○ ○ ○ ○ adjustment if necessary. Check the brake pipe for damage and ○...
Page 110 Maintenance Preventive maintenance service schedule Check the steering cylinder, and pipes ○ ○ for looseness and oil leaks. Check the steering knuckle, steering king pin, connecting rod for looseness ○ ○ and abrasion. First Every Every Every Hydraulic system 250H 500H 1000H Check the operation condition of lifting,...
Page 111 Maintenance Preventive maintenance service schedule Check the junction plate, pin, and rivet head for abrasion, cracks, damage, rust ○ ○ and corrosion. Adjusting the length of lifting chains (if necessary), and lubricating using chain ● ● ● ● spay. First Every Every Every...
Page 112: Preparations
Maintenance Preparations Preparations Cleaning the truck The length of truck cleaning intervals depends on what the truck is used for and where it is used. For example, in environments where the truck comes into contact with irritants such as salt water, fertilizer or chemical products, it needs to be thoroughly cleaned after each use.
Page 113: Weichai Wp4.1 Engine
Maintenance Weichai WP4.1 Engine Weichai WP4.1 Engine Changing the engine oil WARNING Danger of burn injury! If it is necessary to bleed the engine oil when the oil is still hot, avoid contact with the oil and wear eye protection to avoid burn injuries. Failure to comply with regulations may result in death or serious injury.
Page 114: Check The Engine Oil Level
Maintenance Weichai WP4.1 Engine  Remove the oil cap(1) to ventilate the  crankcase. This is beneficial for bleeding the oil.  Place an oil pan under the engine to collect the used oil.  Remove the oil drainage plug(2) and allow ...
Page 115: Changing The Engine Oil Filter
Maintenance Weichai WP4.1 Engine  Ensure that the truck is parked in a horizon- tal position.  Open the bonnet.  Take out the dipstick(1)and wipe with a  clean cloth.  Fully re-insert the dipstick.  Remove the dipstick. The oil level should be between the Max level and Min level on the dipstick.
Page 116: Change Air Filter Insert
Maintenance Weichai WP4.1 Engine  Fill the engine with engine oil according to the detailed instructions in "Filling up with engine oil". Change air filter insert Please note that the air filter shown in the fig- ure is for illustration purposes only. ...
Page 117 Maintenance Weichai WP4.1 Engine  Pull out the air filter insert (1)   Remove dust from the filter by blowing out- ward through the filter using compressed air (2). Remove dust using minimum air pres- sure in order to avoiding damaging the in- sert CAUTION Flying object hazard!
Page 118: Emptying Water Separator
Maintenance Weichai WP4.1 Engine Emptying water separator DANGER High pressure hazard! Avoid fuel spraying onto the skin due to fuel system leakages, such as a ruptured fuel injection line. Fuel sprayed onto the skin can cause serious injury. In the event of spray injuries, seek medical attention imme- diately.
Page 119: Replacing The Fine Fuel Filter
Maintenance Weichai WP4.1 Engine  Open the engine hood, place an oil pan un-  der the water separator(1).  Loosen the drain plug and operate the pri- ming pump up and down until water is drained fully.  After draining, securely tighten the drain plug and operate the priming pump manual- ly up and down several times, make sure that there is no fuel leak from the drain plug.
Page 120: Fuel System Air Bleeding
Maintenance Weichai WP4.1 Engine Fuel system air bleeding The entry of air into the fuel system will cause WARNING hard engine starting or engine malfunction. Risk of fire and explosion! Diesel fuel is highly flammable and explosive under certain conditions. When air bleeding, place an oil pan underneath the vent port.
Page 121: Adjustment Of Valve Clearance
Maintenance Weichai WP4.1 Engine Adjustment of valve clearance  The adjustment of valve clearance is very im- portant. If the valve clearance is too small, when the engine is running, the length of valve rod will increase, causing gas leakage and en- gine power drop.
Page 122 Maintenance Weichai WP4.1 Engine Clean the injection nozzle—— Weichai  WP4.1 engine  Clean the exterior of the nozzle(1), being careful not to damage the valve needle.  Remove the valve needle and clean it thor- oughly and carefully to avoid damage. Do not use hard metal tools to clean the valve needle.
Page 123: Isuzu 6Bg1 Engine
Maintenance Isuzu 6BG1 Engine Isuzu 6BG1 Engine Changing the engine oil WARNING Danger of burn injury! If it is necessary to bleed the engine oil when the oil is still hot, avoid contact with the oil and wear eye protection to avoid burn injuries. Failure to comply with regulations may result in death or serious injury.
Page 124: Check The Engine Oil Level
Maintenance Isuzu 6BG1 Engine  Remove the oil cap(1) to ventilate the  crankcase. This is beneficial for bleeding the oil.  Place an oil pan under the engine to collect the used oil.  Remove the oil drainage plug(3) and allow ...
Page 125: Changing The Engine Oil Filter
Maintenance Isuzu 6BG1 Engine  Ensure that the truck is parked in a horizon- tal position.  Open the bonnet.  Take out the dipstick(2)and wipe with a  clean cloth.  Fully re-insert the dipstick.  Remove the dipstick. The oil level should be between the Max level and Min level on the dipstick.
Page 126: Change Air Filter Insert
Maintenance Isuzu 6BG1 Engine  Fill the engine with engine oil according to the detailed instructions in "Filling up with engine oil". Change air filter insert Please note that the air filter shown in the fig- ure is for illustration purposes only. ...
Page 127 Maintenance Isuzu 6BG1 Engine  Pull out the air filter insert (1)   Remove dust from the filter by blowing out- ward through the filter using compressed air (2). Remove dust using minimum air pres- sure in order to avoiding damaging the in- sert CAUTION Flying object hazard!
Page 128: Replacing The Fine Fuel Filter
Maintenance Isuzu 6BG1 Engine Replacing the fine fuel filter   Remove the old fuel filter element(1).  Apply lubricating oil on the sealing port.  Tighten the filter by hand until the sealing surface is secured with the interface. ...
Page 129: Feed Pump Strainer Cleaning
Maintenance Isuzu 6BG1 Engine Air bleeding procedure   Loosen the bleeding screws (1)on the fuel injection pump.  Turn the feed pump knob (2)counterclock- wise until the pump knob is forced up by spring.  Depressing the pump knob will cause to drain out the air mixed fuel from the loos- ened bleeding screws.
Page 130: Checking And Adjusting The Radiator Fan V-Belt
Maintenance Isuzu 6BG1 Engine Checking and adjusting the radiator fan V-belt Belt tension  When the belt is depressed about 7 to 10  mm(0.28 to 0.39 in) with the thumb, about 100N pressure((10 kg, 22 lb), at midway be- tween the fan pulley (1)and alternator pulley (2), the belt tension is correct.
Page 131 Maintenance Isuzu 6BG1 Engine Fan belt change Use of fan belt with poor quality will result in premature belt wear or belt elongation leading to engine damage such as overheat. There- fore use of genuine fan belts are highly recom- mended.
Page 132: Cummins Qsb4.5 Engine
Maintenance Cummins QSB4.5 Engine Cummins QSB4.5 Engine Unusual System Noise  During daily maintenance checks, listen for  any unusual system noise(s) that can indi- cate that service is required. Changing the engine oil WARNING Danger of burn injury! If it is necessary to bleed the engine oil when the oil is still hot, avoid contact with the oil and wear eye protection to avoid burn injuries.
Page 133 Maintenance Cummins QSB4.5 Engine CAUTION Please pay attention to environmental protection. Dispose of used oil according to related laws and regulations. Failure to comply with laws and regula- tions will result in serious damage to the environ- ment. Comply with EPA guidelines or government meas- ures for the correct handling of hazardous materials (such as oil, diesel and engine coolant).
Page 134: Check The Engine Oil Level
Maintenance Cummins QSB4.5 Engine  Add the specified amount of oil into the oil  filler on the side of the upper part of the en- gine.  Wait three minutes and check the oil level.  Add more oil as necessary. ...
Page 135: Changing The Engine Oil Filter
Maintenance Cummins QSB4.5 Engine  Take out the dipstick(1)and wipe with a  clean cloth.  Fully re-insert the dipstick.  Remove the dipstick. The oil level should be between the Max level and Min level on the dipstick. CAUTION Risk of engine damage! Insufficient engine lubrication can cause engine dam- age.
Page 136: Change Air Filter Insert
Maintenance Cummins QSB4.5 Engine  Use clean 15W-40 oil to coat the gasket  surface of the filter.  Fill the filter with clean 15W-40 oil.  Apply a light film of lubricating oil to the gas- ket sealing surface before installing the filt- ter.
Page 137: Cleaning The Air Filter Insert
Maintenance Cummins QSB4.5 Engine  Loosen the screw nuts and remove the filter  cover(1).  Pull out the air filter insert(2) NOTE Clean the inside of the air filter head cover  Ensure that the filter is not damaged during installation and that it is installed in the cor- rect direction.
Page 138: Replacing The Fine Fuel Filter
Maintenance Cummins QSB4.5 Engine CAUTION The air filter insert requires more frequent cleaning when the engine is running in dusty environments.  Clean the inside of the air filter head cover  (1).  Fit the filter insert(2)in the air filter housing (3).
Page 139: Removal Of Water From The Fuel
Maintenance Cummins QSB4.5 Engine  Lubricate the fuel filter o-ring with clean lu-  bricating oil.  Install the filter on the filter head. Tighten the filter until the gasket contacts the filter head surface.  Tighten the fuel filter an additional 3/4 turn after contact or follow the filter manufactur- er's instructions.
Page 140: Inspect The Intake Piping
Maintenance Cummins QSB4.5 Engine Inspect the intake piping   Inspect the intake piping daily for wear points and damage to piping, loose clamps, and punctures that can damage the engine.  Replace damaged pipes and tighten loose clamps, as necessary, to prevent the air system from leaking.
Page 141: Doosan D34 Engine
Maintenance Doosan D34 Engine Doosan D34 Engine Checking the Engine Oil  Move to level ground so that the engine is horizontal.  After starting the engine, stop the engine when the engine reaches the normal tem- perature.  Wait 5 to 10 minutes. ...
Page 142: Replacing Engine Oil
Maintenance Doosan D34 Engine Replacing Engine Oil Draining the engine oil DANGER If engine oil makes repeated contact with skin over a long period of time, the skin can become contrac- ted and dry, causing inflammation. Do not repeatedly make contact with used engine oil over a long period of time.
Page 143 Maintenance Doosan D34 Engine Filling up with engine oil CAUTION When removing the oil filler cap for work, be careful not to allow any foreign matter to enter the engine.  Remove the oil filler cap on the top of the ...
Page 144: Replacing The Engine Oil Filter
Maintenance Doosan D34 Engine Replacing the engine oil filter  Use a filter wrench to remove the oil filter  (A). CAUTION When removing the oil filter, oil inside the filter may leak out of the filter so use a cloth to avoid contami- nating nearby parts.
Page 145 Maintenance Doosan D34 Engine  Remove the screw(3) with a spanner.   Pull out the outer air filter(4).   Remove dust from the filter by blowing out- ward through the outer filter using com- pressed air. Remove dust using minimum air pressure in order to avoiding damaging the insert.
Page 146: Change The Air Filter
Maintenance Doosan D34 Engine  Fit the outer air filter(4)in the air filter hous-  ing(6).  Refit the air filter cover, and tighten the air filter head cover onto the air filter housing. Change the air filter  Loosen the nut (1) anti-clockwise and re- ...
Page 147 Maintenance Doosan D34 Engine  Remove the nut(3) with a spanner.   Pull out the outer air filter(4) and inner filter  insert (5) in sequence. NOTE Thoroughly clean the inside of the filter casing. Do not use compressed air to clean the filter casing.
Page 148: Replacing The Fuel Filter
Maintenance Doosan D34 Engine Replacing the Fuel Filter  Keep the area around the fuel filter clear to prevent interference.  Remove the water in fuel sensor connector  from the fuel filter.  Turn the fuel filter counterclockwise to loos- ...
Page 149 Maintenance Doosan D34 Engine  Apply oil to the gasket.   Turn the fuel filter clockwise until the fuel fil- ter gasket makes contact with the fuel filter cap.  Turn the fuel filter 3/4 to tighten it.  ...
Page 150: Bleeding Air From The Fuel Delivery Line
Maintenance Doosan D34 Engine Bleeding Air From the Fuel Delivery Line  Turn the air bleed valve (1) on the top of the  fuel filter counterclockwise to loosen it.  Turn the pump handle (2) counterclockwise  to loosen it. ...
Page 151: Draining Water From The Fuel Filter
Maintenance Doosan D34 Engine Draining Water From the Fuel Filter  Turn the drain valve (1) at the bottom of the  fuel filter to loosen it. CAUTION Do not use a tool to loosen the drain valve. Other- wise, the drain valve may be damaged. ...
Page 152: Checking The Belt Tension
Maintenance Doosan D34 Engine  Turn the drain valve at the bottom of the  fuel filter (1) to tighten it. Checking the belt tension The belt is equipped with an auto tensioner which automatically adjusts the belt tension so there is no need for extra adjustment of the tension.
Page 153 Maintenance Doosan D34 Engine  Inspect the Micro V-belt for cracks, oil, over-  heating and wear.  The PIN HOLE shown by the arrow is the  "pointer" and the belt replacement period is indicated when this "pointer" enters the hor- izontal range.
Page 154 Maintenance Doosan D34 Engine  The minimum/maximum range indication is  a reference value; the belt must be inspec- ted according to its maintenance schedule. 60138011501 EN - 10/2020...
Page 155: Cooling System
Maintenance Cooling system Cooling system Checking and cleaning the cooling fins CAUTION Flying object hazard! Wear eye protection when carrying out maintenance on the engine and using compressed air or pressur- ised water jets, in order to prevent dust, flying debris, compressed air or pressurised water or gas from damaging your eyes.
Page 156: Changing The Coolant
Maintenance Cooling system Changing the coolant DANGER Risk of burn injury! When the engine is at working temperature, please do not open the radiator water tank cover. Steam and hot engine coolant will spray out and cause burn injuries. Please only open the radiator water tank cover after the engine has cooled down.
Page 157 Maintenance Cooling system NOTE Engine coolant contaminated with rust or scale will be less effective. Coolant quality will deteriorate over time and even appropriately- prepared premium grade engine coolant will become contaminated. Drain the coolant, clean the coolant tank and add new coolant when necessary.
Page 158: Checking The Coolant Level
Maintenance Cooling system  Check the hose connecting the compensa- tion box to the radiator. Ensure that the fas- teners are connected and are not torn or damaged. If the hose is damaged, engine coolant will leak our and will not flow into the compensation box.
Page 159: Transmission System
Maintenance Transmission system Transmission system Changing the hydraulic transmis-  sion oil filter ENVIRONMENT NOTE Please follow the instructions for disposal of fluids and lubricants. NOTE Place a container under the crude oil filter to collect oil flowing out of the transmission. ...
Page 160: Checking The Oil Level Of The Hydraulic Transmission
Maintenance Transmission system Checking the oil level of the hy-  draulic transmission  Ensure the forklift truck is stopped on a lev- el surface.  Remove the bottom plate.  Run the truck in neutral for 3-5 minutes.  Take out the dipstick(1)and wipe with a clean cloth.
Page 161: Checking The Drive Axle Gearbox Oil
Maintenance Transmission system  Start the engine and run it in neutral for a while. After the engine stops running, re- check the oil level, which should be be- tween the upper and lower marks on the dipstick. Also check the leak resistance of the oil tank.
Page 162 Maintenance Transmission system Filling gear oil  Unscrew the plugs of the oil filler port(1) and oil level hole(2).  Fill the gearbox with new gear oil, until oil flows out of the oil level hole.. NOTE The high viscosity of gear oil means that it ●...
Page 163: Steering Axle And Wheels
Maintenance Steering axle and wheels Steering axle and wheels Cleaning and lubricating the steer-  ing axle  Clean the steering axle thoroughly with wa- ter or a cold water detergent. NOTE Lubricate with grease.  Lubricate the connecting rods and steering knuckles by adding grease via the grease nipples(indicated by the arrows).
Page 164: Checking The Condition Of The Tyres
Maintenance Steering axle and wheels  When necessary, inflate or deflate using the inflation valve.  Inflate or deflate the tyres to the specified  air pressure. Capacity 5T-7T Front tyres 8.25-15-14PR Correct tyre pressure 830kPa Rear tyres 8.25-15-14PR Correct tyre pressure 830kPa NOTE Due to different manufacturers’...
Page 165: Chassis Frame
Maintenance Chassis frame Chassis frame Check the seat belt for condition and correct operation NOTE For safety, regular checks should be per- formed on seat belt equipment (once a month). Under extreme operating conditions, checks should be performed on seat belt equipment every day before commencing op- eration.
Page 166: And Wheel Drive
Maintenance Chassis frame Checking the fastening of the en-  gine bracket, overhead guard, tilt cylinder, steering axle and wheel drive  Check the fastening and wear condition of the engine bracket elements, tilt cylinder, counterweight, wheel drive, overhead guard and steering axle.
Page 167: Control System
Maintenance Control system Control system Checking the operation of the park-  ing brake  Pull down the parking brake lever(1)); the truck should remain stationary.  Release the parking brake lever, which should return to its initial position.  Turn off the engine and pull down the park- ing brake lever(1);...
Page 168: Checking That The Driving Brake Is Operating Normally
Maintenance Control system Checking that the driving brake is  operating normally  Check for abnormalities in the depression and return of the(1)driving brake pedal.  When the driving brake pedal is fully de- pressed, the forklift truck should remain still and not move.
Page 169: Electrics
Maintenance Electrics Electrics Checking battery charging status Maintenance-free battery: NOTE Before checking, actuate the parking brake and switch off the key switch.  Open the engine cover.  Check that the battery is properly secured to the truck, and that its outer casing is not dented or damaged.
Page 170: Check The Control Box
Maintenance Electrics Check the control box If a lamp doesn’t come on or an electrical de- vice does not function, the corresponding fuse may be burnt. Check the fuses accordingly. Check and replace the fuses as the following schedule:  Set the ignition switch to the OFF position. ...
Page 171: Hydraulics
Maintenance Hydraulics Hydraulics Hydraulic diagram-with 3691 function 60138011501 EN - 10/2020...
Page 172: Hydraulic Diagram-Priority Valve With 3691 Function For Doosan D34 Engine
Maintenance Hydraulics Hydraulic diagram-priority valve with 3691 function for Doosan D34 engine 60138011501 EN - 10/2020...
Page 173: Hydraulic Diagram-Without 3691 Function
Maintenance Hydraulics Hydraulic diagram-without 3691 function 60138011501 EN - 10/2020...
Page 174: Changing The Crude Filter
Maintenance Hydraulics Changing the crude filter  ENVIRONMENT NOTE Please follow the instructions for disposal of fluids and lubricants. NOTE The hydraulic oil will flow out. Place an oil pan under the filter.  Open the engine cover.  Remove the pedal pad and bracket. ...
Page 175: Fill Up The Hydraulic Oil
Maintenance Hydraulics  Unscrew the breather filter (3) and dipstick  and remove.  Remove the dipstick and balls on the dip- stick base from the breather filter and mount onto the new the breather filter.  Screw the breather filter and dipstick back into position.
Page 176 Maintenance Hydraulics  Apply the parking brake.  Open the engine cover.  Screw the oil cap with dipstick.  Use a clean cloth to dry the dipstick(1)   The oil level should be between the upper and lower markings on the dipstick. WARNING The hydraulic oil must be checked while the engine is stopped and the forklift is in horizontal level,...
Page 177: Load Lifting System
Maintenance Load lifting system Load lifting system Checking the fork arms and the fork  arm quick release apparatus  Check the fork arms for serious deforma- tion, abrasion and damage.  Check that the fork arm quick release appa- ratus is positioned correctly and not dam- aged.
Page 178: Lubricate The Lift Mast And Chains With Chain Spray
Maintenance Load lifting system Lubricate the lift mast and chains  with chain spray NOTE If there is excessive dust on the chain affect- ing the ability of the lubricant to permeate the chain, the lifting chain must be cleaned. ...
Page 179 Maintenance Load lifting system  Using lubricating grease, lubricate the  grease nipples (1)on the left and right tilt cylinder pivots at the drive axle from above.  Using lubricating grease, lubricate the  grease nipples (2)on the left and right tilt cylinder pivots at the chassis from above.
Page 180: Adjusting The Length Of The Lift Chains, And Lubricating Using Chain Spray
Maintenance Load lifting system  Inject grease into the lift mast grease noz-  zles on the left and right sides of the frame (3).  Lubricate using a grease gun until fresh grease comes out of the bearings.  Refit the floor plate and then the engine cover.
Page 181 Maintenance Load lifting system Adjusting the length of the lift chains*  NOTE Use over time will cause the lift chains to stretch, therefore it is necessary to check and adjust their lengths.  Completely lower the mast.  Loosen the locknut (2). ...
Page 182 Maintenance Load lifting system 60138011501 EN - 10/2020...
Page 183 Technical data...
Page 184: Technical Data Dimensions
Technical data Dimensions Dimensions 60138011501 EN - 10/2020...
Page 185: Datasheet For Kbd50
Technical data Datasheet for KBD50 Datasheet for KBD50 NOTE This VDI data sheet specifies only the techni- cal values of the truck version with standard equipment. Different tyres, lift masts, addition- al units etc. may produce different values. Characteristics Manufacturer BAOLI BAOLI BAOLI...
Page 186 Technical data Datasheet for KBD50 Mast Maximum Overall h4 (m 4429 4429 4429 4275 Height h6 (m Overhead Guard Height 2445 2445 2445 2445 h7 (m Seat Height 1395 1395 1395 1495 h10 ( Drawbar Height Overall Length 4737 4737 4737 4737 (mm)
Page 187 Technical data Datasheet for KBD50 Service Brake hydraulic hydraulic hydraulic hydraulic Engine Isuzu WP4.1G125E Cummins Engine Type Doosan D34 6BG1QC-02 QSB4.5 Engine Power in compliance 82.5 85.8 with ISO 1585 Rated Number of Revolutions 2000 2200 2200 2300 Cylinder Number/Displace- 6/6494 4/4090 4/4500...
Page 188: Datasheet For Kbd60
Technical data Datasheet for KBD60 Datasheet for KBD60 Characteristics Manufacturer BAOLI BAOLI BAOLI BAOLI Model KBD60 KBD60 KBD60 KBD60 Power type：Electric-Diesel- Petrol-LPG-Network Power Diesel Diesel Diesel Diesel (Electric) Operation Type:Hand-stand Seated Seated Seated Seated on-Driver seated Load Capacity Q (kg) 6000 6000 6000...
Page 189 Technical data Datasheet for KBD60 h10 ( Drawbar Height Overall Length 4767 4767 4767 4767 (mm) Lenght to Face of Forks 3547 3547 3547 3547 (mm) Overall Width 1995 1995 1995 1995 (mm) s/e/ Fork Arm Dimensions 60/150/1220 l (mm) Fork Carriage in Compliance with ISO 2328 Class/Form Fork Carriage Width...
Page 190 Technical data Datasheet for KBD60 Rated Number of Revolutions 2000 2200 2200 2300 Cylinder Number/Displace- 6/6494 4/4090 4/4500 4/3400 ment On-board voltage Others Hydraulic tor- Hydraulic tor- Hydraulic tor- Hydraulic tor- Drive Control Type que convert- que convert- que convert- que convert- Noise at Operator's Ear dB(A)
Page 191: Datasheet For Kbd70
Technical data Datasheet for KBD70 Datasheet for KBD70 Characteristics Manufacturer BAOLI BAOLI BAOLI BAOLI Model KBD70 KBD70 KBD70 KBD70 Power type：Electric-Diesel- Petrol-LPG-Network Power Diesel Diesel Diesel Diesel (Electric) Operation Type:Hand-stand Seated Seated Seated Seated on-Driver seated Load Capacity Q (kg) 7000 7000 7000...
Page 192 Technical data Datasheet for KBD70 h10 ( Drawbar Height Overall Length 4852 4852 4852 4852 (mm) Lenght to Face of Forks 3632 3632 3632 3632 (mm) Overall Width 1995 1995 1995 1995 (mm) s/e/ Fork Arm Dimensions 65/150/1220 l (mm) Fork Carriage in Compliance with ISO 2328 Class/Form Fork Carriage Width...
Page 193 Technical data Datasheet for KBD70 Rated Number of Revolutions 2000 2200 2200 2300 Cylinder Number/Displace- 6/6494 4/4090 4/4500 4/3400 ment On-board voltage Others Hydraulic tor- Hydraulic tor- Hydraulic tor- Hydraulic tor- Drive Control Type que convert- que convert- que convert- que convert- Noise at Operator's Ear dB(A)
Page 194: Mast Specification
Technical data Mast specification Mast specification Rated capacity height free-lift height mast an- Mast Max. load center 500mm height closed without with car- type height with car- front/ height carriage riage riage back 2500 2250 3929 2700 2350 4129 2750 2375 4179 3000...
Page 195 Technical data Mast specification 6000 4000 5000 5300 3160 7275 2244 1791 60138011501 EN - 10/2020...
Page 196 Technical data Mast specification 60138011501 EN - 10/2020...
Page 197 Index Checking the Engine Oil... . . Checking the fastening of the engine Adjusting the fork spacing... . . bracket, overhead guard, tilt cylinder, Adjusting the length of the lift chains, and steering axle and wheel drive.
Page 198 Index Dimensions..... . . Hydraulic diagram-priority valve with 3691 function for Doosan D34 engine..Display instrument....29 Hydraulic diagram-without 3691 function.
Page 199 Index Removal of water from the fuel —— Isuzu Service schedule for Weichai WP4.1 en- 6BG1......118 gine.
Page 202 KION Baoli (Jiangsu) Forklift Co., Ltd. Add: No. 8 Xinzhou Road,Economic Development Zone, Jingjiang, 214500, Jiangsu, China 0086-523-80161860 export@baoli-mh.com en.baoli-mh.com 60138011501-EN-10/2020-3...
Page 203: Annex
Original instructions D series Forklift Truck KBD50–70 Annex...
Page 204: Electrical Diagrams
Electrical diagrams...
Page 205: With Iso3691 Function
Electrical diagrams with ISO3691 function with ISO3691 function Electric schematic diagram - Cummins QSB4.5 with ISO3691 60138011501 EN - 10/2020...
Page 206: Electric Schematic Diagram-Doosan D24 With Iso3691 Function
Electrical diagrams with ISO3691 function Electric schematic diagram-Doosan D24 with ISO3691 function  60138011501 EN - 10/2020...
Page 207: Without Iso3691 Function
Electrical diagrams without ISO3691 function without ISO3691 function Electric schematic diagram-Weichai WP4.1 w/o ISO3691 60138011501 EN - 10/2020...
Page 208: Electric Schematic Diagram - Isuzu 6Bg1Qc-02 W/O Iso3691
Electrical diagrams without ISO3691 function Electric schematic diagram - Isuzu 6BG1QC-02 w/o ISO3691 60138011501 EN - 10/2020...
Page 210 KION Baoli (Jiangsu) Forklift Co., Ltd. Add: No. 8 Xinzhou Road,Economic Development Zone, Jingjiang, 214500, Jiangsu, China 0086-523-80161860 export@baoli-mh.com en.baoli-mh.com 60138011501-EN-10/2020-3...

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