KGK KGKJET CCS-R Manuals

KGK KGKJET CCS-R Manuals

Manuals and User Guides for KGK KGKJET CCS-R. We have 1 KGK KGKJET CCS-R manual available for free PDF download: Instruction Manual

KGK KGKJET CCS-R Instruction Manual

KGK KGKJET CCS-R Instruction Manual (257 pages)

Continuous Ink Jet Printer for Industrial Use

Brand: KGK | Category: Printer | Size: 9 MB

Table of Contents

Introduction
2
Safety Precautions
3
- Explanation of Symbols
  3
- Information Pertaining to Particular Dangers for man
  3
- Installation Sites
  3
- Power Supply
  5
- Inspections
  5
- In Case of Emergency
  6
- Precautions for Handling
  7
- Reading this Manual
  8
- Table of Contents
  10
1 Main Characteristics

18
2 Preparations before Use

20
- Checking Package Contents
  20
- Product Configuration
  23
  - Basic Configuration
    23
- Optional Configurations
  24
3 Part Names

26
- CCS-R Main Unit
  26
  - Appearance
    26
  - Interior
    27
  - Control Panel
    28
- Print Head
  29
  - Interior Appearance
    29
4 Basic Use

30
- Operation Flow
  30
- Turn on the Power Supply
  30
- Operating the Head
  31
- Printing
  31
- Stopping the Head
  31
- Turning off the Power Supply
  32
- Settings
  33
- Creating Print Data
  39
5 Advanced Use

56
- Character / Printing Calibration
  56
  - Characters Used
    56
  - Character Height
    56
  - Horizontal Dot Pitch
    56
  - Density
    56
  - Interspacing
    56
  - Print Position
    56
  - Print Speed
    57
  - Print Style
    57
  - Filter
    58
  - Repeat Printing
    61
  - Multiple Size Printing
    61
  - Character Spacing Setting
    61
- Calendar Module
  62
- Numbering Module
  69
  - Numbering Character Replacement
    69
  - Changing the Current Numbering Value
    69
- Barcode Module
  70
  - Printable Barcode
    70
  - Setting Items of each Code
    73
  - Characters Registerable
    74
  - About Code 128
    76
  - Barcode Module Details Setting
    76
  - Barcode Setting
    78
- Interval Module
  79
- User Fonts
  79
  - Creation Flow
    79
  - Selecting User Font Storage Numbers
    79
  - Editing User Fonts
    81
  - Entering Explanatory Text
    86
  - Saving the Edited Contents
    86
- Managing Consumables
  87
  - Operations Explanation
    87
  - Settings Procedure
    88
- Other Functions
  89
  - Speed Tracking Printing
    89
  - Interval Operation
    89
  - Tracking Function
    89
  - Forced Printing
    89
  - Operations Log Display
    89
  - I/O Test
    90
  - System Status Display
    90
- External I/O
  90
  - I/O Signals
    90
- Communications
  90
6 Explanation of Display Screens91

92
- Screen Configuration Table
  92
- Screens Explanation
  94
  - Main Menu
    94
  - Unit Information
    95
  - Unit Information [Detail] (Unit Test)
    97
  - Editing
    98
  - Select Message
    99
  - Print Condition
    100
  - Counter Value
    102
  - Repeat Print Condition
    103
  - Edit Module
    104
  - Calendar Module Editing
    106
  - Calendar Offset Editing
    106
  - Numbering Module Editing
    107
  - Barcode Module Editing
    108
  - Barcode Module Details
    108
  - Interval Module Editing
    110
  - Edit Message (Message Selection)
    111
  - Message Editing
    112
  - Message Layout
    113
  - Text Module Editing
    114
  - Character Properties
    114
  - Config
    115
  - System Clock
    116
  - Interval Running
    117
  - Unit Config
    119
  - CHG Detect Rectify
    120
  - Interspacing Type
    122
  - Head Heater Config
    122
  - Encoder Config
    123
  - Photo Sensor Monitoring
    124
  - Transmit Config
    125
  - I/O Output Condition
    126
  - Priority Management
    127
  - Calendar Config
    128
  - Shift-Code Config
    129
  - Operation Config
    130
  - Level Config
    131
  - Change Password
    132
  - No. Date Renewal
    133
  - Replace-Character Selection
    133
  - Replace-Character Edition (1)
    134
  - Replace-Character Edition (2)
    134
  - Barcode Config
    135
  - Service
    136
  - System Status
    137
  - Work Log
    137
  - History Code Reference
    138
  - Unit Log
    138
  - Measurement Log
    139
  - Exp. Management (1)
    140
  - Exp. Management (2)
    140
  - Forced Print
    141
  - Bleed Process
    142
  - Forced Mixing
    142
  - Recirculation Process
    143
  - Draining Process
    144
  - I/O Test
    145
  - Head Parameter
    146
7 Inspection and Maintenance

148
- Periodic Inspections
  148
- Daily Inspections
  149
- Weekly Inspections
  152
  - Checking Ink Pressure
    152
  - Check Sedimentation of Pigment Components in the Ink Tank
    152
- Monthly Inspections
  153
  - Checking the Extractor Air Filter
    153
  - Checking Service Life
    154
- Inspecting under Harsh Conditions
  155
- Attention to Stopping Pigment Ink Unit
  155
- Maintenance
  156
- Screens Used in Maintenance Work
  157
  - Displaying the Screens
    157
  - Unit Information Screen
    159
  - Unit Test Screen
    161
- Print Head Maintenance
  162
  - Mounting and Removing the Head Cover
    162
  - Fixing the Electrode Unit
    163
  - Cleaning the Electrode Unit
    164
  - Cleaning the Gutter and the Ink Outlet
    167
  - Cleaning the Nozzle
    170
  - Adjusting the Ink Flow Direction
    173
  - Adjusting the Fully-Closed Nozzle Sealing
    176
  - Replacing the Nozzle Gasket in the Nozzle Palette
    180
  - Cleaning the Gutter Slide Unit
    182
  - Checking and Adjusting the Clearance
    182
    
    Between the Gutter and Nozzle
    182
  - Replacing the Head Filter
    183
  - Bleed Processing
    186
- Main Unit Maintenance
  187
  - Replenishing Ink and Solvents
    187
  - Disposal the Waste Liquid
    189
  - Adjusting Ink Pressure
    190
  - Adjusting Pump Pressure
    191
  - Replacing the Ink Filter
    193
  - Replacing the Large Circulation Filter
    195
  - Cleaning and Replacing the Extractor Air Filter
    197
  - Replacing the Air Pump
    199
  - Replacing the Backup Battery
    201
  - Replacing the Diaphragm Unit
    202
  - Long-Term Storage of Pigment Ink Machine
    206
  - Pigment Ink Machine Restart
    207
    
    After Long-Term Storage
    207
- Dispose this Product
  208
- Periodic Replacement Parts
  210
- Recommended Spare Parts
  212
8 Troubleshooting

214
- Q&A
  214
  - Printing Trouble
    214
  - Print Head Trouble
    216
  - Main Unit Trouble
    219
  - Display Panel Trouble
    220
- Error Codes and History Codes
  222
  - Code Tables
    222
  - History Code Details
    224
  - Error Code Details
    224
  - Warning Code Details
    228
  - Alarm Code Details
    231
- Guarantee
  238
9 Specifications

240
- General Specifications
  240
  - Model-Dependent Specifications (CCS-R Specifications)
    241
- Characters and Print Specifications
  242
  - Standard Fonts
    242
  - Messages
    242
  - Multi-Step Printing
    243
10 Appendix

250
- Dimensional Drawing
  250
  - Unit
    250
  - Print Head
    251
- Position of Label
  252
  - Unit
    252
  - Print Head
    255

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