Kettler QUADRANO PRO 12 LTD Manuals

Manuals and User Guides for Kettler QUADRANO PRO 12 LTD. We have 1 Kettler QUADRANO PRO 12 LTD manual available for free PDF download: Translation Of Original Operating Instructions

Kettler QUADRANO PRO 12 LTD Translation Of Original Operating Instructions (197 pages)

Brand: Kettler | Category: Bicycle | Size: 26.16 MB

Table of Contents
2
About These Operating Instructions
11
Manufacturer
11
Laws, Standards and Directives
11
Language
11
For Your Information
11
Warnings
11
Markups
11
Type Number and Model
12
Frame Number
12
Identifying the Operating Instructions
12
Aim of the Operating Instructions
13
Safety
14
Residual Risks
14
Risk of Fire and Explosion
14
Rechargeable Battery
14
Overheated Charger
14
Hot Components
14
Electric Shock
15
Damage
15
Water Penetration
15
Condensation
15
Risk of a Crash
15
Incorrect Quick Release Setting
15
Incorrect Tightening Torque
15
Incorrect Component
15
Risk of Amputation
15
Key Breaking off
15
Toxic Substances
16
Brake Fluid
16
Suspension Oil
16
Lubrication Oil
16
Defective Battery
16
Requirements for Riders
16
Vulnerable Groups
16
Personal Protective Equipment
16
Safety Guards
16
Safety Markings and Safety Instructions
17
What to Do in an Emergency
17
Dangerous Situation in Road Traffic
17
Leaked Brake Fluid
17
Battery Vapours Emitted
18
Battery Fire
18
Oil and Lubricant Leaks from the Rear Frame Damper
18
Oil and Lubricant Leaks from the Fork
18
Description
19
Proper Use
19
Improper Use
20
Permitted Total Weight (PTW)
21
Environmental Requirements
22
Nameplate
24
Components
25
Overview
25
Chassis
26
Frame
26
Steering System
26
Steering Headset
26
Stem
26
Handlebars
26
Fork
26
Suspension
27
Rigid Fork
27
Suspension Fork
27
Wheel
31
Tyres
31
Rim
31
Valve
31
Spoke
32
Spoke Nipples
32
Hub
32
Braking System
33
Mechanical Brake
33
Hydraulic Brake
33
Disc Brake
34
Seat Post
35
Patent Seat Post
35
Suspension Seat Post
35
Mechanical Drive System
36
Chain Drive Layout
36
Belt Drive Layout
36
Electric Drive System
37
Motor
37
Rechargeable Battery
37
Riding Light
38
Charger
38
On-Board Computer
38
Description of Controls and Screens
39
Handlebars
39
On-Board Computer
40
Journey Data Indicator
40
Fully Automatic Indicator
40
Battery Level Indicator
40
Maintenance Indicator
41
Push Assist Indicator
41
Level of Assistance Indicator
41
Tachometer Indicator
41
Gear Setting Indicator
41
System Message
41
Gear Shift
42
Control Panel Functions on Right
42
Hand Brake
44
Fork Lock
45
SR Suntour
45
Battery Level Indicator (Battery)
46
Technical Data
47
Pedelec
47
Motor
47
Shimano Ep8 Du-Ep800
47
On-Board Computer
47
Shimano Sc-E5000
47
Emissions
47
Rechargeable Battery
47
Shimano, Bt-E8036
47
Charger
47
Tightening Torques
48
Transporting and Storing
50
Weight and Dimensions for Transportation
50
Designated Handles, Lifting Points
50
Transportation
51
Using the Brake Transport Securing System
51
Transporting the Pedelec
51
Shipping a Pedelec
51
Transporting the Battery
51
Shipping the Battery
51
Storing
52
Break in Operation
52
Preparing a Break in Operation
52
Carrying out a Break in Operation
52
Assembly 5.1 Unpacking
53
Required Tools
53
Commissioning
54
Checking the Battery
54
Preparing the Wheel
55
Installing the Wheel in the SUNTOUR Fork
56
Screw-On Axle (12AH2 and 15AH2)
56
MM Cross Axle
57
Q-LOC Quick Release
59
Preparing the LIMOTEC Seat Post
60
Fitting the Pedals
61
Checking the Stem and Handlebars
62
Checking the Connections
62
Checking Stem Is Firmly in Position
62
Checking the Headset Backlash
62
Pedelec Sale
62
Operation
63
Risks and Hazards
63
Tips for a Greater Range
65
System Messages
66
On-Board Computer Warnings
66
Error Message Screen
67
Maintenance Indicator
68
Battery Error Message
68
Instruction and Customer Service
69
Adjusting the Pedelec
69
Preparing
69
Pedelec Adjustment Procedure
70
Determining the Sitting Position
71
Adjusting the Saddle
73
Straightening the Saddle
73
Eightpins Suspension Seat Post
73
Adjusting the Saddle Height
73
Setting the Saddle Height with the Remote Control
74
Adjusting the Saddle Position
75
Adjusting the Saddle Tilt
75
Checking Saddle Stability
75
Handlebars
76
Handlebar Width
76
Hand Position
76
Adjusting the Handlebars
76
Stem
77
Adjusting the Handlebar Height with Quick Release
77
Setting the Quill Stem
78
Adjusting the Ahead Stem
78
Adjusting the Angle-Adjustable Stem
79
Ergonomic Handles
80
Checking Handlebar Stability
80
Handles
80
Tyres
81
Brake
82
Brake Handle Position
82
Brake Handle Tilt Angle
82
Determining the Grip Distance
83
Retracting the Brake Linings
84
Gear Shift
85
SHIMANO Shifter
85
On-Board Computer
86
Suspension
87
Fork Sag
87
Adjust Suspension Fork Rebound Damper
87
Adjust Suspension Fork Sag
87
Adjusting the Suntour Fork Steel Suspension
88
Adjusting the Suntour Fork Air Suspension
89
Fork Rebound Damping
90
Adjusting the Suntour Fork Rebound Damping
91
Lighting
92
Adjusting the Lights
92
Accessories
94
Child Seat
94
Trailer
95
Trailer Approval for ENVIOLO Hub Gear
95
Mobile Holder
96
Tubeless and Airless
96
Personal Protective Equipment and Accessories for Road Safety
97
Before each Ride
97
Raising the Kickstand
98
Using the Pannier Rack
98
Using the Saddle
98
Using the Leather Saddle
98
Using the Pedals
99
Using the Multifunctional Handlebars or Bar Ends
99
Using Leather Handles
99
Using the Bell
99
Rechargeable Battery
100
Removing the BT-E8036 Battery
100
Inserting the BT-E8036 Battery
101
Charging the Battery
101
Using Pedelec with the Electric Drive System
102
Switching on the Electric Drive System
102
Switching off the Electric Drive System
102
Using the On-Board Computer
103
Using the Riding Light
103
Using the Push Assist System
103
Selecting the Level of Assistance
104
Changing the Displayed Journey Data
104
Resetting the Trip Distance (DST)
104
Setting the Indicator Units
104
Setting the Start Gear
104
Brake
105
Using the Brake Lever
105
Suspension and Damping
106
Adjusting the Suntour Compression Adjuster
107
Gear Shift
108
Using the Derailleur Gears
108
Parking
109
Screwing in the All up Handlebars
109
Cleaning, Servicing and Maintenance
111
Before each Ride
115
Checking the Guards
115
Checking the Frame
115
Checking the Fork
115
Checking the Rear Frame Damper
115
Checking the Pannier Rack
115
Checking Wheel Concentricity
115
Checking the Quick Releases
115
Checking the Suspension Seat Post
115
Checking the Bell
116
Checking the Handles
116
Checking the USB Cover
116
Checking the Lighting
116
Checking the Brake
116
After each Ride
117
Cleaning the Lights and Reflectors
117
Cleaning the Suspension Fork
117
Caring for the Suspension Fork
117
Cleaning the Pedals
117
Cleaning the Brake
117
Cleaning the Suspension Seat Post
117
Cleaning the Rear Frame Damper
117
Basic Cleaning
118
On-Board Computer and Control Panel
118
Rechargeable Battery
118
Motor
118
Frame, Fork, Pannier Rack, Guards and Kickstand
119
Stem
119
Handlebars
119
Handles
119
Leather Handles
119
Seat Post
119
Saddle
119
Leather Saddle
120
Tyres
120
Spokes and Spoke Nipples
120
Hub
120
Switching Elements
120
Shifter
120
Cassette, Chain Wheels and Front Derailleur
120
Brake
121
Brake Lever
121
Brake Disc
121
Belt
121
Chain
121
Chain with All-Round Chain Guard
121
Servicing
122
Frame
122
Fork
122
Pannier Rack
123
Mudguard
123
Servicing the Kickstand
123
Stem
123
Handlebars
123
Handle
123
Rubber Handles
123
Leather Handle
124
Seat Post
124
Suspension Seat Post
124
Carbon Seat Post
124
Leather Saddle
124
Hub
124
Spoke Nipples
124
Rim
124
Gear Shift
125
Rear Derailleur Articulated Shafts and Jockey Wheels
125
Shifter
125
Pedal
125
Caring for the Chain
125
Caring for the Chain and All-Round Chain Guard
125
Caring for the Brake
126
Lubricating the Eightpins Seat Post Tube
126
Maintenance
127
Wheel
127
Checking the Tyre Pressure
127
Checking the Rims
130
Checking the Nipple Holes
130
Checking the Nipple Well
130
Checking the Rim Hooks
130
Checking the Spokes
130
Checking the Brake System
131
Checking the Hand Brake
131
Checking the Hydraulic System
131
Checking the Bowden Cables
131
Checking the Disc Brake
132
Checking the Back-Pedal Brake
133
Checking the Rim Brake
134
Checking the Lighting
135
Checking the Stem
136
Check the Handlebars
136
Checking the Saddle
136
Checking the Seat Post
136
Checking the Chain
136
Checking the Chain and Belt Tension
136
Checking the Derailleur Gears
137
Checking the Hub Gear
137
Checking the Gear Shift
137
Electric Gear Shift
137
Mechanical Gear Shift
137
Adjusting Gear Shift
138
ROHLOFF Hub
138
Bowden-Cable-Operated Gear Shift, Single-Cable
138
Bowden-Cable-Operated Gear Shift, Dual-Cable
138
Bowden-Cable-Operated Twist Grip, Dual-Cable
139
Checking Kickstand Stability
139
Maintenance
140
Initial Inspection
140
Component-Specific Maintenance Tasks
140
Carry out Initial Inspection
143
Maintenance Instructions
144
Servicing the Frame
151
Servicing the Carbon Frame
151
Checking the Pannier Rack
151
Servicing Axle with Quick Release
151
Maintaining the Stem
152
Servicing the Gear Hub
152
Adjusting the Hub with Cone Bearing
152
Servicing the Steering Headset
153
Servicing the Fork
153
Servicing the Carbon Suspension Fork
154
Servicing the Suspension Fork
154
Servicing Seat Post
155
Servicing the Carbon Seat Post
155
By.schulz Suspension Seat Post
156
Suntour Suspension Seat Post
156
Eightpins NGS2 Seat Post
157
Eightpins H01 Seat Post
163
Rear Frame Damper
167
FOX Component-Specific Maintenance
168
Troubleshooting, Fault Clearance and Repair
169
Troubleshooting and Fault Clearance
169
The Drive System or Display Do Not Start up
169
Warning Messages and Leds
169
Assistance Function
170
Lighting
172
On-Board Computer Error
172
Miscellaneous
173
Suntour Suspension Fork
174
Rebound too Fast
174
Rebounding too Slowly
175
Suspension too Soft on Inclines
176
Excessively Hard Damping on Bumps
177
Repair
178
Original Parts and Lubricants
178
Replacing the Lighting
178
Setting the Front Light
178
Checking Tyre Clearance
178
Recycling and Disposal
179
Removal of Waste Guidelines
179
Documents
181
Assembly Report
181
Maintenance Instructions
183
Parts List
187
Quadrano Pro 12 Ltd
187
Glossary
191
Abbreviations
194
Simplified Terms
194
Appendix
195
Translation of the Original EC/EU Declaration of Conformity
195
Keyword Index
196

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Kettler QUADRANO PRO 12 LTD Translation Of Original Operating Instructions (197 pages)

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