KEMPOWER Control Unit Manuals

Manuals and User Guides for KEMPOWER Control Unit. We have 1 KEMPOWER Control Unit manual available for free PDF download: Installation Manual

KEMPOWER Control Unit Installation Manual (167 pages)

Charging equipment for electric vehicles, Power Unit, Station Charger and Satellites

Brand: KEMPOWER | Category: Battery Charger | Size: 15 MB

Table of Contents
3
Introduction
6
Disclaimer on Products and Services
6
Information about the Warranty
7
Information about the Manufacturer
7
Environment
8
Recycling
8
Safety
9
Symbols Used in the Instructions
9
Common Risks
9
Defective or Damaged Equipment
10
Fire Safety
10
Insulation Monitoring Circuit
11
Kempower Charging Equipment for Electric Vehicles
11
Charging Power Management
12
Identificators
14
Kempower Charging Power Units
18
Power Unit
18
Power Unit Version 3
19
Station Charger
20
Modules of the Charging Power Unit
22
Power Module
22
Dynamic Power Distribution Module
23
Control Module
24
Mains Module
25
Steel Base (Option)
26
Kempower DC Satellites
29
Satellite
29
Satellite Version 2
30
Liquid Cooled Satellite
31
Control Unit
32
Kempower AC Satellites
33
AC Satellite
33
AC Satellite with Charging Cables
34
AC Satellite Version 2 with Charging Cables
35
Mounting Tube for Satellites (Option)
36
Vehicle Connector Types
37
Planning the Electric Vehicle Charging Site
38
Mechanical Planning
39
Electrical Planning
41
AC Mains Power Cables to the Charging Power Unit
42
Cabling between the Charging Power Unit and DC Charging Points
43
AC Satellite Cabling
45
Required Tools and Equipment
46
Installing the Charging Equipment
47
Mechanical Installation
47
Preparing for the Installation
47
Installing the Steel Base (Option)
49
Moving and Lifting Power Unit
57
Moving and Lifting Power Unit Version 3
60
Moving and Lifting Station Charger
64
Moving and Lifting Satellite
68
Moving and Lifting Liquid Cooled Satellite
69
Moving and Lifting Control Unit
70
Installing the Charging Power Unit
71
Installing Satellite
73
Installing Liquid Cooled Satellite
77
Installing Control Unit 200 a
79
Installing the Charging Cable to Satellite
83
Electrical Installation
89
Preparing for the Installation
89
Terminal Blocks (Charging Power Units Manufactured before 6/2023)
90
Terminal Blocks (Charging Power Units Manufactured after 6/2023)
92
Terminal Blocks (Satellite Version 2)
94
Terminal Blocks (Liquid Cooled Satellite)
95
Terminal Blocks (Control Unit 200 A)
96
Installing Station Charger Cables
96
Installing the AC Mains Power Cables to the Charging Power Unit
97
Installing the DC Output Power Cables
98
Installing the Control Cables
99
Installing the Communication Cables
100
Connecting the DC Input Power Cables to Liquid Cooled Satellite
104
Configuring the Main Switch of the Charging Power Unit
105
Installing AC Satellite Cables
107
Installing the Equipment Stop Circuit (Option)
110
Needed for the Task
111
Task
111
Finishing the Installation
119
Inspecting the Installation
119
Sensory Inspection
120
Electrical Installation and Safety Inspection
121
Commissioning
122
Commissioning Checklist
124
Unit Footprints and Clearances
125
Single Cabinet Footprint and Fixing Points
130
Double Cabinet Footprint and Fixing Points
131
Triple Cabinet Footprint and Fixing Points
132
Satellite Footprint and Fixing Points
133
Liquid Cooled Satellite Footprint and Fixing Points
134
Steel Base Footprints and Fixing Points
135
Examples of Connecting Output and Control Cables to Charging Points
137
Dynamic (Ds2) - 1 Double Satellite
138
Dynamic (Ds2) - 2 Single Satellites
138
Dynamic (Ds4) - 2 Double Satellites
139
Dynamic (Ds4) - 4 Single Satellites
139
Dynamic (Ds6) - 3 Double Satellites
140
Dynamic (Ds6) - 6 Single Satellites
140
Dynamic (Ds4) - 4 Liquid Cooled Satellites
141
Static (S4) - 1 Single Satellite
141
Static (S4) - 4 Single Satellites
142
Static (S4) - 2 Double Satellites
142
Static (S8) - 8 Single Satellites
143
Examples of Connecting Cables to the Satellites
144
Satellite Version 1 with One CCS Vehicle Connector
144
Satellite Version 1 with Two CCS Vehicle Connectors
145
Satellite Version 1 with One CCS and One Chademo Vehicle Connector
146
Satellite Version 2 with One CCS Vehicle Connector
147
Satellite Version 2 with Two CCS Vehicle Connectors
148
Satellite Version 2 with One CCS and One Chademo Vehicle Connector
149
Liquid Cooled Satellite with One CCS Vehicle Connector
150
X-Satellite with One CCS and One Chademo Vehicle Connector
151
X-Satellite with One CCS, One Chademo Vehicle Connector and a Kwh Meter
152
Control Unit 200 a with One CCS Vehicle Connector
153
AC Satellite Version 2 with Two Vehicle Connectors
154
AC Satellite Version 2 with Two Sockets
155
AC Satellite Version 2 with Two Sockets or Vehicle Connectors
156
Control Signal Wires of the Charging Cable
157
CCS Charging Cables
157
Chademo Charging Cables
158
AC Charging Cables
159
Examples of Concrete Foundations
161
Indicative Dimensions for Concrete Foundations
162
Change Log
166

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KEMPOWER Control Unit Installation Manual (167 pages)

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