Kegel FLEX 17-5803 Manuals

Manuals and User Guides for Kegel FLEX 17-5803. We have 1 Kegel FLEX 17-5803 manual available for free PDF download: Operator's Manual

Kegel FLEX 17-5803 Operator's Manual

Kegel FLEX 17-5803 Operator's Manual (303 pages)

Brand: Kegel | Category: Mobility Aid | Size: 25.65 MB

Table of Contents

Table of Contents
7
Preface
13
Chapter 1

17
Chapter 2

52
- Conditioning Overview
  52
- How Conditioner Is Metered and Controlled
  52
- Calibrating the Oil Pump
  53
- Matching the Oil Pumps
  54
- Manual Adjustment of the Oil Pumps
  55
- Proving the Oil Pattern
  55
- Board Chart for Calibrating Oil Pattern (Program) Loads
  58
- Conditioning System
  59
- Theory of Operation
  59
- Change Pattern
  60
- System Settings Menus
  61
- Distance from Fouline When Brush Turns on
  62
- Stop Machine and Lift Buffer Brush
  62
- Drop Brush in Reverse Location
  63
- Start Applying Oil to the Brush as Machine Moves Onto Lane
  63
- Fine Tuning Buffer Brush Settings
  64
- Tank Selection
  65
- Adjustable Pump Volume
  65
- Variable Speed Buffer (Upgraded Machines Only)
  67
- Tank Selection (Continued)
  67
- Designing the Oil Pattern
  68
- Auto Programming (7 Day Planner Program)
  70
- Adjustments
  71
- Buffer Brush
  71
- Buffer Belt
  72
- Transfer Brush
  72
- Transfer Roller
  72
- Oil Tip
  73
- Timing Belts
  73
- Oil Pump Belt
  74
- Board Counting Target and Proximity Switch
  75
- Oil Head Target
  76
- Brush Lift Switches
  77
- Stepper Motor Controls
  77
- Variable Speed Buffer
  77
- Pressure Regulator Tubing
  79
- Maintenance
  80
- Buffer Motor Brushes
  81
- Procedure for Cleaning Oil Control Valve
  82
- Troubleshooting the Conditioning System
  84
- Conditioning Problems Indicated by Error Messages
  84
- Conditioning System Problems that DO NOT Display Errors
  89
- Oil Patterns
  91
- Why Do We Apply Oil to Bowling Lanes
  91
- Landmark Pattern Settings
  91
- Troubleshooting Lane Conditions
  96
- Pattern Troubleshooting
  98
Chapter 3

100
- Cleaning System
  100
- Theory of Operation
  100
- Why Do We Clean Lanes
  101
- System Settings Cleaning Menus
  102
- With Cleaner Mixing System Upgrade (Dual Tank)
  102
- With Standard Cleaner Tank System (Single Tank)
  103
- Fine-Tuning for Stopping the Machine at the End of Lane
  105
- Pindeck Treatment Settings
  106
- Application Tip Cover
  106
- Programming the Pindeck Feature
  107
- Adjustments
  108
- Pindeck Treatment Can Replacement
  108
- Duster Settings
  110
- Special Functions
  112
- Squeegee Wipe
  112
- Cleaner Pump Reversing
  112
- Mechanical Adjustments
  113
- Cleaner Pump Volume Adjustment with Standard Cleaning System
  113
- Cleaner Pump Volume Adjustment with Cleaner Mixing System Upgrade
  114
- Cleaner Head Timing Belt
  116
- Momentary Wheel Adjustment
  116
- Duster Switches
  117
- Squeegee Blades
  118
- Squeegee Switches
  120
- Maintenance
  120
- Cushion Roller Assembly
  120
- Changing Duster Cloth
  121
- Filling the Cleaner Supply Tank
  122
- Recovery Tank
  122
- Secondary Pump Tubing Replacement (Upgraded Machine Only)
  125
- General Maintenance
  125
- Troubleshooting the Cleaning System
  126
- Cleaning System Problems Indicated by Error Messages
  126
- Cleaning System Problems that Do Not Display Errors
  130
Chapter 4

133
- Battery Power and Charging Systems
  133
- Chargers
  133
- Constant Voltage Regulator - CVR
  134
- E-Stop
  134
- Batteries
  135
- Replacing Batteries
  136
- Troubleshooting Battery & Charging Problems
  137
Chapter 5

141
- Drive Systems
  141
- Manual Walker Operation
  141
- Approach Adjustments
  142
- Automatic Lane to Lane Adjustments
  145
- Motor Speeds
  145
- Adjustments
  147
- Main Drive Motor Chains
  147
- Rear Approach Wheel Chains
  148
- Approach Sensor Chains
  148
- Guide Rollers
  149
- Adjusting the Lanes Sensing Whiskers
  149
- Adjusting the on Lane Sensor (OLS)
  150
- Drive Board Adjustments
  150
- Maintenance
  153
- Drive Motor Brushes
  153
- Troubleshooting
  155
- Drive System Problems Indicated by Error Messages
  155
- Drive System Problems that Do Not Display Errors on Lane or Approach
  161
Chapter 6

162
- Computer and Control Relays
  162
- Programmable Logic Controller
  162
- PLC Outputs
  166
- Fuses
  168
- Analog Controls
  169
- Control Relays on the FLEX / FLEX Walker
  170
Chapter 7

172
- Miscellaneous Parts
  172
- Stickers and Decals
  172
- Fittings
  175
Chapter 8

177
- Mechanical Drawings
  177
- Batteries and Chargers
  179
- Flex Lid and Cover Assembly
  182
- Flex Panel Exploded View
  184
- Flex Top View
  186
- Flex Bottom View
  188
- Flex Left Side View
  190
- Flex Right Side View
  192
- Flex LDS Assembly
  194
- Flex Front Handle Assembly
  196
- Flex Handle Assembly
  198
- Flex Walker Lid and Cover Assembly
  200
- Flex Walker Panel Exploded View
  202
- Flex Walker Top View
  204
- Flex Walker Bottom View
  206
- Flex Walker Left View
  208
- Flex Walker Right View
  210
- Flex Walker LDS Assembly
  212
- Flex Walker Front Handle Assembly
  214
- Flex Walker Whisker Assembly
  216
- PLC Plate Assembly
  218
- Oil Valve Assembly
  220
- Sub Tank Cartridge Assembly
  220
- Oil Head Assembly
  222
- Brush Lift Rod Assembly
  226
- Oil Transfer Assembly
  228
- Cleaner Tank Assembly
  230
- Cleaner Head Assembly
  232
- Duster Assembly
  234
- Recovery Tank Assembly
  236
- Squeegee Assembly
  238
- Vacuum Motor Assembly
  240
- Pindeck Treatment Assembly
  240
- Flex Walker Left ZTR Assembly
  244
- Flex Walker Right ZTR Assembly
  246
Chapter 9

247

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