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FLEX 17-5801
Kegel FLEX 17-5801 Manuals
Manuals and User Guides for Kegel FLEX 17-5801. We have
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Kegel FLEX 17-5801 manual available for free PDF download: Operator's Manual
Kegel FLEX 17-5801 Operator's Manual (303 pages)
Brand:
Kegel
| Category:
Mobility Aid
| Size: 25.65 MB
Table of Contents
Table of Contents
7
Preface
13
Chapter 1
17
Installation & Setup
17
Machine Inspection
17
Register Your Lane Machine
17
Machine Installation Procedures for the Distributor
18
Daily Setup and Operation
22
Moving & Transporting Your Lane Machine
22
Replacing the Conditioner Cartridge
22
Filling the Cleaner Supply Tank
23
FLEX Sequence of Events - "How It Works
28
Basic Steps to Operate Your FLEX or FLEX Walker
31
Machine Setup I
32
Positioning Your FLEX Walker
35
Toggle Monitor Screens
38
Keypad and Menus
39
Machine Error Messages
39
Operator Menu Selections
40
History Selections
41
Maintenance, Recharging & Storage
44
Maintenance Reminder Pop Ups
44
Cleaning Guidelines
44
Charger Location & Storing of the Machine
45
Lid and Side Cover Removal
46
Things You Can Do with no Cord Attached
49
Lane Maintenance 101
50
Chapter 2
52
Conditioning Overview
52
How Conditioner Is Metered and Controlled
52
Calibrating the Oil Pump
53
Matching the Oil Pumps
54
Manual Adjustment of the Oil Pumps
55
Proving the Oil Pattern
55
Board Chart for Calibrating Oil Pattern (Program) Loads
58
Conditioning System
59
Theory of Operation
59
Change Pattern
60
System Settings Menus
61
Distance from Fouline When Brush Turns on
62
Stop Machine and Lift Buffer Brush
62
Drop Brush in Reverse Location
63
Start Applying Oil to the Brush as Machine Moves Onto Lane
63
Fine Tuning Buffer Brush Settings
64
Tank Selection
65
Adjustable Pump Volume
65
Variable Speed Buffer (Upgraded Machines Only)
67
Tank Selection (Continued)
67
Designing the Oil Pattern
68
Auto Programming (7 Day Planner Program)
70
Adjustments
71
Buffer Brush
71
Buffer Belt
72
Transfer Brush
72
Transfer Roller
72
Oil Tip
73
Timing Belts
73
Oil Pump Belt
74
Board Counting Target and Proximity Switch
75
Oil Head Target
76
Brush Lift Switches
77
Stepper Motor Controls
77
Variable Speed Buffer
77
Pressure Regulator Tubing
79
Maintenance
80
Buffer Motor Brushes
81
Procedure for Cleaning Oil Control Valve
82
Troubleshooting the Conditioning System
84
Conditioning Problems Indicated by Error Messages
84
Conditioning System Problems that DO NOT Display Errors
89
Oil Patterns
91
Why Do We Apply Oil to Bowling Lanes
91
Landmark Pattern Settings
91
Troubleshooting Lane Conditions
96
Pattern Troubleshooting
98
Chapter 3
100
Cleaning System
100
Theory of Operation
100
Why Do We Clean Lanes
101
System Settings Cleaning Menus
102
With Cleaner Mixing System Upgrade (Dual Tank)
102
With Standard Cleaner Tank System (Single Tank)
103
Fine-Tuning for Stopping the Machine at the End of Lane
105
Pindeck Treatment Settings
106
Application Tip Cover
106
Programming the Pindeck Feature
107
Adjustments
108
Pindeck Treatment Can Replacement
108
Duster Settings
110
Special Functions
112
Squeegee Wipe
112
Cleaner Pump Reversing
112
Mechanical Adjustments
113
Cleaner Pump Volume Adjustment with Standard Cleaning System
113
Cleaner Pump Volume Adjustment with Cleaner Mixing System Upgrade
114
Cleaner Head Timing Belt
116
Momentary Wheel Adjustment
116
Duster Switches
117
Squeegee Blades
118
Squeegee Switches
120
Maintenance
120
Cushion Roller Assembly
120
Changing Duster Cloth
121
Filling the Cleaner Supply Tank
122
Recovery Tank
122
Secondary Pump Tubing Replacement (Upgraded Machine Only)
125
General Maintenance
125
Troubleshooting the Cleaning System
126
Cleaning System Problems Indicated by Error Messages
126
Cleaning System Problems that Do Not Display Errors
130
Chapter 4
133
Battery Power and Charging Systems
133
Chargers
133
Constant Voltage Regulator - CVR
134
E-Stop
134
Batteries
135
Replacing Batteries
136
Troubleshooting Battery & Charging Problems
137
Chapter 5
141
Drive Systems
141
Manual Walker Operation
141
Approach Adjustments
142
Automatic Lane to Lane Adjustments
145
Motor Speeds
145
Adjustments
147
Main Drive Motor Chains
147
Rear Approach Wheel Chains
148
Approach Sensor Chains
148
Guide Rollers
149
Adjusting the Lanes Sensing Whiskers
149
Adjusting the on Lane Sensor (OLS)
150
Drive Board Adjustments
150
Maintenance
153
Drive Motor Brushes
153
Troubleshooting
155
Drive System Problems Indicated by Error Messages
155
Drive System Problems that Do Not Display Errors on Lane or Approach
161
Chapter 6
162
Computer and Control Relays
162
Programmable Logic Controller
162
PLC Outputs
166
Fuses
168
Analog Controls
169
Control Relays on the FLEX / FLEX Walker
170
Chapter 7
172
Miscellaneous Parts
172
Stickers and Decals
172
Fittings
175
Chapter 8
177
Mechanical Drawings
177
Batteries and Chargers
179
Flex Lid and Cover Assembly
182
Flex Panel Exploded View
184
Flex Top View
186
Flex Bottom View
188
Flex Left Side View
190
Flex Right Side View
192
Flex LDS Assembly
194
Flex Front Handle Assembly
196
Flex Handle Assembly
198
Flex Walker Lid and Cover Assembly
200
Flex Walker Panel Exploded View
202
Flex Walker Top View
204
Flex Walker Bottom View
206
Flex Walker Left View
208
Flex Walker Right View
210
Flex Walker LDS Assembly
212
Flex Walker Front Handle Assembly
214
Flex Walker Whisker Assembly
216
PLC Plate Assembly
218
Oil Valve Assembly
220
Sub Tank Cartridge Assembly
220
Oil Head Assembly
222
Brush Lift Rod Assembly
226
Oil Transfer Assembly
228
Cleaner Tank Assembly
230
Cleaner Head Assembly
232
Duster Assembly
234
Recovery Tank Assembly
236
Squeegee Assembly
238
Vacuum Motor Assembly
240
Pindeck Treatment Assembly
240
Flex Walker Left ZTR Assembly
244
Flex Walker Right ZTR Assembly
246
Chapter 9
247
Flex Electrical Drawings
247
Flex Motor Wiring Layout
247
Flex Output Wiring Layout
247
Flex Input Wiring Layout
247
Flex Speed Control Wiring Layout
247
Flex Analog Wiring Layout
247
Flex Terminal Block Wiring Layout
247
Flex Power Wiring Layout
247
Flex Voltage Regulator Wiring Layout
247
Flex Oil Pump Driver & Motor Wiring Layout
256
Flex L-R & R-L Proximity Sensor Wiring Layout
257
Flex Buffer Motor Wiring Layout
259
Flex Variable Buffer Motor Wiring Layout
260
Flex Brush Lift Motor Wiring Layout
261
Flex Vacuum Motor Wiring Layout
262
Flex Squeegee Motor & Switch Wiring Layout
263
Flex Duster Unwind Motor & Switch Wiring Layout
264
Flex Duster Windup Motor & Switch Wiring Layout
265
Flex Cleaner Pump #1 Wiring Layout
266
Flex Cleaner Pump #2 Wiring Layout
267
Flex Start Button & Duster Presoak Button Wiring Layout
268
Flex Oil Float & Cleaner Float Wiring Layout
269
Flex LED Tank Light Wiring Layout
271
Flex Walker Electrical Drawing
275
Flex Walker Motor Wiring Layout
275
Flex Walker Output Wiring Layout
275
Flex Walker Input Wiring Layout
275
Flex Walker Speed Control Wiring Layout
275
Flex Walker Analog Wiring Layout
275
Flex Walker Terminal Block Wiring Layout 262
275
Flex Walker Power Wiring Layout
275
Flex Walker Voltage Regulator Wiring Layout
282
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