KEEWAY 50cc Series Manuals

Manuals and User Guides for KEEWAY 50cc Series. We have 1 KEEWAY 50cc Series manual available for free PDF download: Service Manual

KEEWAY 50cc Series Service Manual

KEEWAY 50cc Series Service Manual (65 pages)

Brand: KEEWAY | Category: Scooter | Size: 3.01 MB

Table of Contents

Pre-Delivery Inspection
3
Test Drive
4
Final
4
Maintenance Chart
5
- Periodic Maintenance Table
  5
- Table of Contents
  6
Preface
9
- Keeway Service Guidelines
  10
- Electrical Precautions
  10
- Safety Guidelines
  11
- Specialty Tools Required
  12
General Information
14
- Terminology
  14
- The 2-Stroke Engine Cycle
  15
- Vehicle Information
  18
  - Engine Number
    18
  - Fuel
    18
  - Engine Oil
    18
- General Specifications
  19
Powertrain Specifications
20
- Fastener Torque
  20
  - Engine Component Fit/Tolerance
    22
  - Reed Valve/ Cylinder Head
    22
  - Cylinder/Piston
    22
  - System Fundamentals
    23
  - Piston Pin
    23
  - Piston Ring
    23
  - Kick Start Chain Reaction
    23
  - Fuel Delivery System
    24
  - Lubrication System
    26
  - Disk Brake System Fundamentals
    27
- Seals
  27
- Gaskets
  27
  - Caliper Assembly
    28
  - Fundamental Front Absorber Theory
    29
  - Troubleshooting and Procedure
    30
  - Common Issues
    30
  - Electric Starter Doesn’t Engage or Rotate
    30
  - Only Clicking Noise When Starter Button Is Pressed
    30
  - No-Start Condition
    31
  - Insufficient Engine Power/Lack of Acceleration
    32
  - Poor/Difficult Handling/Instability
    34
  - If Turning Is Difficult
    34
  - Wheel Wobble or Hop
    34
  - If Scooter Tends to Lean
    34
  - Soft Brakes or too Much Lever Travel
    35
  - Hard Brakes or Stiff Lever Feel
    35
  - The Battery
    36
  - Battery Charge Procedure
    36
  - Power Circuitry and Parasitic Draw Test Guidelines
    37
  - Specific Tool Required
    37
  - Parasitic Draw Test Procedure
    37
  - Digital Multimeter
    37
  - Magneto Assembly
    39
  - Engine Compression Test
    40
  - Requires Special Tool T05
    40
  - Ignition Timing Test
    42
  - At Idle
    42
  - Under Throttle
    42
  - Technical Guide for Keeway 50Cc Carburetors
    43
  - Common Problems and Recommended Solutions
    44
  - Quick Method for Resetting Unit Idle
    44
  - 50Cc Two Stroke Engine Carburetor
    45
  - Mechanical Carb Right Hand Side
    45
  - Powertrain Components
    46
  - Carburetor Removal/Installation
    46
  - Engine Components Removal and Installation
    47
  - Cylinder/Head Assembly
    47
  - Piston Assembly
    48
  - Ring End Gap
    48
  - Ring/Groove Tolerance
    48
  - Lh Crankcase Cover
    49
  - Lh Crankcase Cover and Associated Parts
    50
  - Crankcase Assembly
    51
  - Transmission Case Assembly
    52
  - Drive Wheel Clutch Assembly
    53
  - Kick Start Shaft Assembly
    54
  - Transition Gear Assembly
    55
  - Variator/Cvt Assembly
    57
  - Starter Clutch Assembly
    58
  - Chassis
    59
  - Torque Specifications
    59
  - Component Guide
    60
  - Front Wheel Assembly
    60
  - Rear Wheel Assembly
    61
  - Exhaust Assembly
    62
  - Front Fork Assembly
    63
  - Triple Clamp, Washer, and Spacer
    64
  - LH and RH Shock Absorbers
    64

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