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KEEWAY 500ATV Manuals
Manuals and User Guides for KEEWAY 500ATV. We have
1
KEEWAY 500ATV manual available for free PDF download: Service Manual
KEEWAY 500ATV Service Manual (219 pages)
Brand:
KEEWAY
| Category:
Bicycle
| Size: 18.59 MB
Table of Contents
Table of Contents
2
Service Information
3
A few Words about Safety
3
Important Safety Precautions
3
Conversion Table
4
Service Information
4
Identification Number Records
5
Main Data Table
6
Overhaul Datasheet
8
Lubricating Device
8
Fuel Device
9
Cooling Device
9
Front/Rear Wheel
9
Ignition System
10
Battery, Charging System
10
Brake System
10
Screwing Moment of Important Bolts
11
Front, Rear Suspension
13
Specification and Usage Quantity
14
Cables, Pipes, Cable Routing
15
Overhaul Information
19
Operation Cautions
19
Tightening Torque
19
Troubleshooting
19
Front Rack
20
Front Bumper
20
Seat
20
Vehicle Body, Muffler
20
Handlebar Cover
21
Rear Bumper
21
Rear Rack
21
Left Side Panel
22
Right Side Panel
23
Left Footrest Board
23
Right Footrest Board
24
Rear Cover Assembly
25
Rear Cover Assembly Disassembly/Installation
25
Store Box Cover
26
Front Cover Assembly
26
Muffler
28
Front Left & Right Wheel Assembly
28
Rear Left & Right Wheel Assembly
29
Fuel Tank
29
Guard Plate (Plastic) Disassembly /Installation
31
Visible Parts
32
Regular Maintenance Table
34
Steering Stem
38
Front Brake Lever Free Play
38
Master Cylinder
39
Fluid Level
39
Brake Disc, Brake Pad
39
Change the Brake Fluid
39
Wheels
40
Front Toe-In Size
40
Tire Pressure
41
Specified Pressure Tire
41
Tire Tread
41
Suspension System
42
Sway of Wheel Bearing
42
Wheel Nut and Wheel Axle
42
Adjusting the Absorber
43
Gear Shifting
43
Status of the Fuel System
43
Throttle Lever Check
44
Cooling System
45
Coolant Level
45
Coolant Leakage
46
Check Water Temperature Gauge
46
Cooling System
47
No Rise or Slow Rise of Water Temperature.
48
Sharp Rise of Water Temperature
48
Trouble Shooting
48
Checking Coolant Density
49
Inspection of Radiator Cap
49
Preparation of Coolant
50
Pressure Testing of Cooling System
50
Replacing Coolant, Air Discharge
50
Remove Drain Bolt
51
Reservoir Tank
51
Add Coolant through Filling Port
52
Adding Coolant
52
Air Discharge
52
Cooling System Chart
53
Cooling System Assembly Disassembly/Installation
54
Disassembly Engine
56
Installation of Engine
59
Gearshift
61
Gearshift System Assembly Disassembly/Installation
62
Wu Yang 500 CC Engine
63
Essential Information
66
Engine Fuel, Lubricating Oil and Cooling Fluid
67
Fuel
67
Fuel Symbols
67
Lubricating Oil
67
Basic Rules
68
Information of Tips
68
Prepare Tools and Measuring Equipment
68
Components Placed
69
Special Maintenance Tools
69
Parts Clean
70
Reerection
70
Check up
71
Connector
71
Electrical System
71
Lock Connector
71
Engine Information
73
Engine
74
CVT Part Remove Check
75
Right Cover Remove Check
80
Magneto that Fold Points
87
According to the List of Instructions on the Order
88
Tubing Remove Check
88
Cylinder Head Cover and Cylinder Head Remove Check
89
The Cylinder Head Combination that Resolution
93
Cylinder and the Piston Remove Check
98
Piston Check
100
The Piston Pin Examination
101
The Removal Decomposition Around Check
102
The Removal Decomposition Right Check
103
Driven Shaft Block Decomposition Remove Check
106
Active Bevel Gear Check
107
Vice Shaft Combination Decomposition Remove Check
108
Wheel Gear Check up
108
Left the Combination Decomposition Remove Check
109
The Left of the Assembly
114
Assembly Instructions
119
Deputy Shaft Assembly Instructions
119
Box Assembly
120
Cylinder Piston and Flywheel Assembly
123
Technical Parameters
132
Carburetor
135
Carburetor Removal
136
Inspection
137
Fuel Level
139
Carburetor Assembly
139
Carburetor Installation
140
Carburetor Parameters
140
Overhaul Information Operating Cautions Notes
141
Maintenance Standard
141
Front Wheel, Front Brake, Suspension, Steering
141
Wheel Cannot Turn Freely
142
Shaking Handlebar
142
Heavy Steering
142
Troubleshooting Heavy
142
Front Wheel
143
Inspection Rim
143
Front Wheel Hub
143
Front Brake Caliper
144
Brake Disc
145
Front Brake Master Cylinder
145
Front Left Suspension
147
Front Suspension System Disassembly /Installation
148
Front Knuckle Disassembly /Installation
148
Front Wheel Assy Disassembly /Installation
149
Front Right Arm
150
Right Knuckle
150
Left Constant Velocity Drive Shaft, Front Axle Disassembly
151
Constant Velocity Drive Shafts
151
Steering System
152
Handlebar
152
Right Handlebar Switch
152
Left Handlebar Switch
153
Rear View Mirror
153
Installation of Throttle Cable
154
Installation of Left Handlebar Switch
155
Installation of Left and Right Grip
156
Installation of Master Cylinder
156
Steering Bearing, Oil Seal
159
Overhaul Standard
160
Rear Wheel, Rear Brake, Suspension
160
Poor Brake Efficiency
161
Rear Shock Absorber Is too Soft
161
Rear Shock Absorber Is too Hard
161
Rear Wheel Wobbles
161
Rear Wheel Removal
162
Rear Brake(Parking Brake)
163
Rear Brake Caliper
163
Rear Suspension System
164
Rear Suspension System Disassembly /Installation
164
Rear Knuckle Disassembly /Installation
165
Stabilizer Bar Disassembly /Installation
165
Right Rear Absorber
166
Stabilizer Bar
166
Rear Right Arm
166
Rear Left Suspension
166
Front/Rear Axle Overhaul Information
167
Inspection & Overhaul
168
Observation and Judgement
168
Front and Rear Axle
168
Disassembly of Front Axle
169
Front Axle Housing Group
169
Rear Axle Housing Group
170
Gearshift Group
172
Front Axle Assembly and Adjustment
176
Front Axle Case Cover Assembly
176
Differential Gear Assembly
176
Needle Bearing Removal
179
Rear Axle Inspection after Disassembly
179
Rear Axle Assembly and Adjustment
180
Charging System Layout
182
Battery, Charging System
183
Charging System Testing
184
Battery
185
Inspection of Charging System
186
Rectifier/Regulator
187
System Inspection
187
AC Magneto Inspection
189
Generator Non-Load Performance
189
Layout for All Electricity Equipment in Vehicle
190
Ignition System Diagram
192
Ignition Coil Primary Voltage
194
Inspection of Ignition System
194
Peak Voltage Oscillograph
194
Main and Ignition Fuses
195
Spark Plug
195
Engine Stop Button
196
Main Switch
196
Ignition Coil
197
Pickup Coil
197
Starting Group
198
Armature Coil
199
Brushes
199
Commutator
199
Layout for Ignition System Equipment in Vehicle
200
Disconnect Headlight
203
Headlight Bulb
203
Inspection of Headlight
203
Replacing Bulb
203
Brake Light/Tail Light Bulb
204
Front Turning Indicator Bulbs
204
Rear Turning Indicator Bulbs
204
Headlight
205
Handlebar Switch
206
Start Switch
206
Brake Light Switch
207
Horn Switch
207
Indicator Light Switch
207
Turning Light Switch and Warning
207
Meter
208
Connect Connector
209
Fuel Sensor
209
Inspection of Fuel Gauge
210
Install Transducer
211
Water Temperature Transducer
211
500ATV Circuit Diagram.
212
Engine Common Failure Diagnosis
214
Carburetor
217
Cooling System/Radiator
218
Ignition System
218
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