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T34107.0769
Kalmar T34107.0769 Manuals
Manuals and User Guides for Kalmar T34107.0769. We have
1
Kalmar T34107.0769 manual available for free PDF download: Technical Handbook
Kalmar T34107.0769 Technical Handbook (298 pages)
Brand:
Kalmar
| Category:
Forklifts
| Size: 9.18 MB
Table of Contents
Table of Contents
3
Safety Regulations
5
General
8
Design - Overview
8
Component Units
9
Supplementary Books
11
Replacement System - Spare Parts
11
Tools
11
Tightening Torques
12
System of Units
14
Group 10 Chassis and Cab
15
Chassis
17
Description
17
Support Jacks
17
Operator's Cab
18
Steering Column
23
Hydraulics Control Unit
24
Service
25
Changing the Fresh Air Filter
25
Check and Lubrication of Brake Pedal
25
Windscreen Wipers
26
Air Conditioning Unit
27
Description
27
Service
30
Checking the Air Conditioning Unit
30
Group 20 Electrical System
33
Specifications
34
Electrical System
35
Description
35
Checking the Electrolyte Level of the Batteries
37
Relays
38
Bulbs
39
Starting from Another Battery
40
Air Operated Operator's Seat
40
Overview
41
Terminal
42
Menu Structure
42
Operating Menues
46
Error Messages
47
ECU-Processor Unit
54
Transmission Data Kit
55
Engine Data Kit
55
ECU 1 Functions
56
Circuit Board
58
1 - Automatic Gear Changing
59
4 Lever Steering
60
7 - Monitoring
63
ECU 2 Functions
65
Circuit Board
66
Installation, Boom
68
Control Lever
70
Pressure Sensors Right and Left Lift Cylinders
74
Twist-Locks
84
Side-Shift
86
Length Adjustment 20-40
87
Module 50 Mechanical Overload Protection
89
Module 51 Vertical Lift for Module 50
92
Module 52 Vertical Lift + Balance for Module 50
93
Module 57 Hydraulic Balance
94
Module 59 Limitation Height/Lc-Distance for Module 50/60
95
Module 60 Electronic Overload Protection
96
ECU 3 Functions
99
Circuit Board
100
Module 54 Tilt
101
Module 56 Cab Movement
102
Module 61 Support Jacks
104
Diagrams
106
Gearchanging Systems
106
Electrical Diagram Explanations
112
Cable Markings
113
Group 30 Engine
163
Specifications
164
Engine
165
Description
165
General
165
Cooling System
167
Fuel System
169
Lubrication System
172
Combusting Air System
174
Service
176
Coolant Quality
176
Lubrication Oil Quality
176
Draining the Water from the Fuel Tank
176
Inspection of Air Cleaner and Changing the Filter Element
176
Changing the Oil and Oil Filter
177
Checking V-Belt Tension
177
Checking and Adjusting the Valve Clearances
178
Changing the Fuel Filters
178
Preventive Maintenance on Turbo-Charger
179
Maintenance of Exhaust-Gas Cleaner
179
Group 40 Transmission, Drive Axle, Brakes
181
Transmission
183
Description
183
Torque Converter
183
Gearbox
183
Oil Circuit
185
Service
186
Oil Level Check
186
Changing Gearbox Oil and Filter
186
Checking Pressures in the Clark 36000 Gearbox
187
Drive Axle
188
Description
188
WDB-System
191
Parking Brake System
192
Service
193
Changing the Drive-Axle Oil
193
Parking Brake - Initial Adjustment
194
Compensation of Lining Wear
194
Group 60 Steered Axle
195
Specifications
196
Steered Axle
197
Description
197
Service
198
Replacement of Steering Cylinder
198
Replacement of Knuckle Pin Bearings
198
Replacement of Steering Wheel Bearings
200
Inspection of Dismountable Rims
202
Safety Test When Changing Tyres
204
Group 70 Hydraulic System
205
Specifications
206
Main Hydraulics
207
Description
207
Overview
207
Electro-Hydraulic Servo System, Principles
207
Working Hydraulics, Feed
208
Servo Circuits
214
Lift
215
Boom Extension
217
Service
219
Hydraulic Fluid
219
Hydraulic Oil Filter
219
Breather Filter
219
Steering System
221
Description
221
Steering Valve
222
Priority Valve
224
Brake System
226
Description
226
Brake System
227
Cooling Circuit
227
Main Components of the Brake System
227
Brake System, Feed
228
Accumulator Charging Valve
231
Hydraulic Brake Pedal
232
Parking Brake
233
Parking Brake Valve
233
Service
234
Accumulators, Checking the Pre-Charging Pressure
234
Hydraulic Oil Cooler
235
Adjusting the WDB Brake System
237
Cab Movement
238
Tilt, Attachment
238
Hydraulic Pumps
239
Description
239
Variable Axial Piston Pump
239
Vane Pump
240
Service
241
Setting the Variable Pumps
241
Main Valve
243
Description
243
Service
244
Hydraulic Cylinders
245
Service
245
Repairs to Leaking Hydraulic Cylinders
245
Lifting Cylinder
246
Telescoping Cylinder, Main Boom
247
Damping Cylinders, Attachment
248
Table of Contents
253
Clean Hydraulics
255
Measures to Prevent Pollution of the Hydraulic System
256
Fault Finding for Leakage
258
The Function and Removal of Seals
259
Piston Rod Seals
259
Support Ring and O Ring
261
Wiper
262
Single Action V Type Piston Seals with Support Ring
263
Double Action Piston Seals
264
Repairing the Piston Rod Surface
264
Lubrication
265
Dismantling the Steering Cylinder
266
Group 80 Telescope-Boom with Rotator, Attachment
269
Boom with Rotator
271
Description
271
Telescope Boom
271
Rotator
272
Damping/Forward Tilt
273
Service
274
Checking Lubrication
274
Checking the Sliding Plates
274
Top Lift
276
Description
276
Twist-Locks
278
Service
280
Indicating Lamps
280
Alignment Control
280
Safety Interlocking System
280
Checking of ALIGNMENT Indicating Lamps and Electrical Interlocking System
280
Adjustment and Lubrication of Sliding Plates
281
Control of Twist-Lock Lifting Pins
282
Inductive Sensors
282
Chain Adjustment
283
Bleeding the Damping Cylinders
283
Setting the Resistance of the Damping Cylinders
284
General Survey
289
General Survey Chart
289
Daily Supervision
294
Every 600 Hours
296
Every 1000 Hours
297
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