Kalmar DCF 90-100 Forklift Truck Manuals

Kalmar DCF 90-100 Forklift Truck Manuals

Manuals and User Guides for Kalmar DCF 90-100 Forklift Truck. We have 1 Kalmar DCF 90-100 Forklift Truck manual available for free PDF download: Workshop Manual

Kalmar DCF 90-100 Workshop Manual

Kalmar DCF 90-100 Workshop Manual (992 pages)

Brand: Kalmar | Category: Industrial Equipment | Size: 53.08 MB

Table of Contents

A Foreword

3
- Table of Contents
  3
- MM MM MM MM MM MM
  5
- Foreword
  5
- About the Workshop Manual
  5
- General
  5
- Workshop Manual Contents
  5
- References between Different Information Types
  6
- Function Group Breakdown
  7
- Conditions
  7
- Storage
  7
- About the Machine Version
  7
- Copyright
  7
- Optional Equipment
  8
- Read the Operator's Manual/Maintenance Manual
  8
- Important Information
  8
- Warning Information
  8
- Reading Instructions
  8
- Function Descriptions
  9
- About the Documentation
  12
- Documentation Sections
  12
- Ordering of Documentation
  12
- Feedback
  13
- Form for Copying
  13
B Safety

15
- A Near Accident Is a Warning
  17
- General Safety Information
  17
- MM MM MM MM MM MM
  17
- Safety
  17
- Safety Concerns Everyone
  17
- General
  18
- Safety Instructions
  18
- Service Position
  18
- Hydraulic and Brake Systems, Depressurizing
  19
- Oils
  20
- Fuel System
  21
- Clothing, Etc
  22
- Several Mechanics on the same Machine
  22
- Lifting Heavy Components
  23
- Working under Machine
  23
- Noise
  24
- Vibrations
  24
- Fire and Explosion Risks
  25
- Solvents
  25
- Fluid or Gas under Pressure
  26
- Coolant
  27
- Air Pollution
  28
- Refrigerant
  28
- Electric Motors
  29
- Tensioned Springs
  29
- Rotating Components and Tools
  30
- Lifting Equipment
  31
- Tyre and Rim System
  31
- Environment
  32
- General
  32
0 Complete Machine

37
1 Engine

45
- Engine
  47
- MM MM MM MM MM MM
  47
- Controls and Instruments
  67
- Ignition Switch
  67
- Accelerator Pedal
  68
- Fuel System
  69
- Fuel Tank
  69
- Sensor, Fuel Level
  69
- Air Cleaning System
  70
- Air Intake and Exhaust Outlet
  70
- Exhaust System
  70
- Intercooler
  71
- Cooling System
  72
- Radiator and Expansion Tank
  73
- Cooling Fan
  74
- Coolant
  75
- Engine Heater
  81
- Normally Open) Switch, Coolant Level
  81
- Control System Engine
  82
- Control Unit, Engine
  82
- Start/Stop
  83
- Starter Motor
  83
- Stopping Device
  83
2 Transmission

85
- MM MM MM MM MM MM
  87
- Transmission
  87
- Controls and Instruments
  102
- Gear Selector and Multi-Function Lever
  102
- Flex Plates
  103
- Torque Converter/Clutch System
  103
- Lubrication System
  105
- Oil Cooler
  108
- Oil Filter
  110
- Cooling System
  111
- Oil Cooler
  111
- Control Unit Transmission
  112
- Normally Closed (NC) Switch, Disengagement
  112
- Transmission Control System
  112
- Transmission Cable Harness
  113
4 Brakes

125
- Brake Pedal
  127
- Brakes
  127
- Controls and Instruments
  127
- MM MM MM MM MM MM
  127
- Power-Assisted Brake System
  130
- Hydraulic Oil Pump
  133
- Oil Filter
  135
- Accumulator Charging Valve
  136
- Accumulator
  139
- Brake Valve
  143
- Drive Axle Block
  147
- Brake Pressure NC (Normally Closed) Switch
  148
- Normally Open) Switch, Brake Lights
  149
- Wheel Brake
  151
- Pipes and Hoses
  153
- Parking Brake System
  154
- Hydraulic Oil Pump
  157
- M-Valve Parking Brake
  157
- Oil Filter
  157
- Parking Brake Unit
  158
- Parking Brake NC Switch
  161
- Pipes and Hoses
  161
- Hydraulic Oil Tank
  162
- Temperature Control, Cleaning and Hydraulic Oil
  162
- Accumulator Charging Valve
  163
- Breather Filter Hydraulic Oil Tank
  163
- Cooling Fan
  163
- Drive Axle Block
  163
- Hydraulic Oil Pump
  163
- Oil Filter
  163
- Pipes and Hoses
  163
- Sensor Hydraulic Oil Temperature
  163
- Thermal Bypass Valve
  163
- Wheel Brake
  163
- Hydraulic Oil
  164
5 Steering

165
- MM MM MM MM MM MM
  167
- Power Assisted System
  167
- Steering
  167
- Hydraulic Oil Pump
  169
- Priority Valve
  170
- Steering Valve
  172
- Steering Cylinder
  174
- Link Arm
  176
- Steering Axle Cradle
  176
- Wheel Hub
  176
- Wheel Spindle
  176
- Pipes and Hoses
  177
- Shuttle Valve
  177
6 Suspension

179
- MM MM MM MM MM MM
  181
- Suspension
  181
- Steering Axle Cradle
  182
- Wheel Spindle
  184
- Wheel Hub
  186
- Tyre and Rim System
  191
- Tyres
  193
- Rims
  194
- Nut, Washer and Clamp
  195
7 Load Handling

197
- Load Handling
  199
- MM MM MM MM MM MM
  199
- Control Levers
  201
- Controls and Instruments
  201
- Switch, Lock Twistlock/Lock Tongue
  203
- Switch, Spreading 20'-40
  203
- Switch, Automatic Spreading
  204
- Switch, Stop at 30
  204
- Lifting/Lowering
  205
- Hydraulic Oil Pump
  208
- Servo Filter
  208
- Pressure Reducer
  209
- Accumulator Servo Circuit
  210
- Control Valve, Lift and Tilt
  211
- Lift Cylinder
  213
- Sensor Hydraulic Pressure Lift Cylinder
  213
- Shuttle Valve
  213
- Mast
  215
- Mast Position Sensor
  224
- Lifting Carriage
  225
- Pipes and Hoses
  229
- Valve Block Quick-Lift
  229
- Side Shift
  230
- Control Valve Attachment
  232
- Hydraulic Oil Pump
  232
- Shuttle Valve
  236
- Side Shift Cylinder
  236
- Lifting Carriage
  237
- Attachment Relief Valve
  238
- Pipes and Hoses
  238
- Valve Block, Main Pump Relief
  238
- Spreading
  239
- Control Valve Attachment
  246
- Hydraulic Oil Pump
  246
- Spreading Cylinder
  247
- Spreader Beam
  248
- Main Beam, Side Lifting Attachment
  249
- Buzzer, Automatic Spread 20'-40
  254
- Position Sensor Positioning
  254
- Pipes and Hoses
  255
- Tilt
  256
- Accumulator
  258
- Control Valve, Lift and Tilt
  258
- Hydraulic Oil Pump
  258
- Pressure Reducer
  258
- Servo Filter
  258
- Load Retention Valve
  259
- Tilt Cylinder
  259
- Mast
  260
- Pipes and Hoses
  260
- Levelling
  261
- Control Valve Attachment
  263
- Hydraulic Oil Pump
  263
- Levelling Cylinder
  264
- Lifting Carriage
  264
- Pipes and Hoses
  264
- Valve Block, Main Pump Relief
  264
- Load Carrier
  265
- Twistlocks
  265
- Lifting Hook
  276
- Container Counter
  289
- Other Functions
  289
8 Control System

293
- Control System
  295
- MM MM MM MM MM MM
  295
- Controls and Instruments
  296
- Error Code Menu
  296
- Bypass
  299
- Monitoring
  299
- Overload Protection
  299
- Speed Limitation
  299
- Service Indicator
  300
- Diagnostics
  301
- Can/Power
  303
- Lights
  318
- Cab
  329
- Climate
  337
- Hyd
  343
- Engine
  350
- Transm
  357
- Elserv
  368
- Attach, Dcf360-450Csg
  382
- ATTACH, DCF 90-100 with Lifting Hook Attachment
  399
- ATTACH, DCF 90-100 with Twistlock Attachment
  415
- Ols
  429
- Extra
  431
- Initiation
  463
- Settings
  463
- Calibration
  500

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