User Manuals: KAESER SIGMA CONTROL 2 Compressor System

Manuals and User Guides for KAESER SIGMA CONTROL 2 Compressor System. We have 2 KAESER SIGMA CONTROL 2 Compressor System manuals available for free PDF download: User Manual, Service Manual

KAESER SIGMA CONTROL 2 User Manual (246 pages)

Brand: KAESER | Category: Controller | Size: 5 MB

Table of Contents
3
SIGMA CONTROL 2 Quick Reference Guide
11
Operating Elements
11
Fig. 1 Operating Elements
11
Display Elements
12
Fig. 2 Display Elements
12
Tab. 2 Display Elements
12
Main Menu Overview
13
Functions Overview
13
Tab. 3 Main Menu Overview
13
Tab. 4 Functions Overview
14
Regarding this Document Using this Document
16
Copyright
16
Software
16
Certification
17
Updating the User Manual
17
Symbols and Labels
17
Warnings
17
Potential Damage Warnings
18
Tab. 5 Danger Levels and Their Definition (Personal Injury)
18
Tab. 6 Danger Levels and Their Definition (Damage to Property)
18
Other Alert Notes and Their Symbols
19
Tab. 7 Formatting Options
19
Technical Data Controller SIGMA CONTROL
20
Versions and Options
20
User Interface with Display, CPU and Interfaces
20
Tab. 8 Versions and Options
20
Tab. 9 User Interface
20
Fig. 3 MCS Interfaces
21
Tab. 10 Display Data
21
Tab. 11 MCS Interfaces
21
Fig. 4 MCSIO Interfaces
22
Tab. 12 MCSIO Interfaces
22
Inputs and Outputs with MCSIO
23
Input/Output Modules
23
Tab. 13 RFID
23
Tab. 14 Inputs and Outputs with MCSIO
23
Tab. 15 Maximum Cable Lengths
23
Tab. 16 IOM-1
24
Tab. 17 IOM-2
24
Tab. 18 IOM-3
24
Sensors
25
Tab. 19 Power Supply Specifications
25
Tab. 20 Maximum Cable Lengths
25
Tab. 21 Degree of Protection, IOM
25
Tab. 22 IOM Dimensions
25
Tab. 23 Pressure Transducer
26
Tab. 24 Resistance Thermometer
26
Safety and Responsibility Basic Instructions
27
Specified Use
27
Improper Use
27
Design and Function
28
Controller Overview
28
Fig. 5 MCS System Design with IOM
29
Fig. 6 MCSIO System Design
29
Operating Panel
30
Operating Elements
30
Fig. 7 Operating Elements
30
Display Elements
31
Fig. 8 Display Elements
31
RFID Reader
32
Display
32
Fig. 9 RFID Reader
32
Tab. 26 Display Elements
32
Tab. 27 RFID Reader
32
Operating Mode
33
Tab. 28 Data in the Header Depending on the Machine Type
33
Main Menu
34
Setting Parameters
34
Activating Keys with Check Boxes
35
Access Control
35
Tab. 29 Reset Check Box Status
35
Tab. 30 Check Box Status
35
Kaeser Connect
36
Fig. 10 KAESER CONNECT for SIGMA CONTROL
36
Menu Overview
37
Operating Mode
37
Tab. 31 KAESER CONNECT Functions
37
Menu Structure
38
Tab. 32 Menu Structure of Main Menu
41
Tab. 33 Status Menu
43
Tab. 34 Configuration Menu
47
Tab. 35 Pressure Control Menu
48
Tab. 36 I/O Periphery Menu
51
Tab. 37 Communication Menu
53
Tab. 38 Connections Menu
53
Tab. 39 Components Menu
54
Tab. 40 Power Switching Menu
56
Operating Modes and Control Modes
57
Machine Operating Modes
57
Control Modes
57
Variable Speed Drive with Frequency Converter (SFC)
59
MODULATING Control
60
Installation and Operating Conditions
61
Maintaining Ambient Conditions
61
Installation Conditions
61
Installation
62
Reporting Transport Damage
62
Machine Identification
62
Tab. 41 Machine Identification
62
Tab. 42 Remote Control Identification
62
Tab. 43 Machine Identification
62
Initial Start-Up Outline
63
Setting the Controller
63
Selecting Menu Options
64
Setting the Language
65
Tab. 44 Supported Languages
65
Noting the User Name
66
User Log-On with RFID Equipment Card
67
Fig. 11 Back of the RFID Equipment Card
67
Fig. 12 User Log-In with RFID Equipment Card
67
Generating a Password
68
Fig. 13 User Log-In with RFID Equipment Card
68
Manual User Log-In
69
Create the Master RFID Equipment Card
70
Fig. 14 Manual User Log-On
70
Checking/Setting Time and Date
71
Set the Time Zone
73
Set Display Formats
73
Tab. 45 Date Formats
73
Tab. 46 Possible Settings for the Time Format
74
Tab. 47 Possible Settings for the Pressure Unit
75
Setting the Display Illumination
76
Setting the Contrast and the Brightness
77
Activating the Remote Control
77
IP Configuration
78
Tab. 50 Network Parameters
79
Setting the E-Mail Function
80
Configuring the Time Server
82
Using KAESER CONNECT
83
Open KAESER CONNECT
83
Fig. 15 Login Window
84
Fig. 16 KAESER CONNECT for SIGMA CONTROL
84
System Status Menu
85
Fig. 17 Select Language: Window
85
Fig. 18 System Status Menu
85
Graphs Menu
86
Fig. 19 Main Menu
86
Fig. 20 Graphs (Illustration Similar)
87
Fig. 21 Arrow Keys
87
Tab. 52 Arrow Key Functions
87
Messages Menu
88
I/O Display Menu
89
Fig. 22 Messages
89
User Management Menu
90
Fig. 23 I/O Display (Illustration Similar)
90
Fig. 24 User Management Menu
91
Fig. 25 Log on for Write Access: Window
91
Fig. 26 User Management Menu
92
Settings
93
Fig. 27 Settings
93
Backup Menu
94
Data Recording Menu
94
Fig. 28 Backup Menu
94
Closing KAESER CONNECT
95
Fig. 29 Data Recording Menu
95
Adjusting the Pressure Parameters of the Machine
96
Displaying Pressure Parameters
97
Setting Pressure Parameters
98
Tab. 54 Setting Limits for the Network Nominal Pressure (* Cut-In Pressure Min)
98
Tab. 55 Pressure Condition for LOAD
98
Tab. 56 Pressure Conditions for IDLE
98
Activating/Deactivating the "LOAD/IDLE" Key
100
Configuring Machine Start and Stop
101
Automatic Start/Stop in Timer Mode
101
Tab. 59 Configuring Machine Start and Stop
101
Tab. 60 User-Defined Clock Program Machine ON/OFF
102
Setting up the Company Shut-Down
105
Controlling the Machine Remotely (Remote ON/OFF)
106
Activating the Remote Control
108
Activating/Deactivating the Idle Period "Venting Period" Function
109
Autostart" Function
109
Tab. 62 Autostart Delay Time
111
Control Modes
112
Setting the Control Mode
112
Setting the DUAL Control Mode
113
Setting the QUADRO Control Mode
114
Electronic Thermal Management
115
Tab. 63 Machine Type and ETM Design
115
Activating Heat Recovery for Machine Type 2
116
Activating Heat Recovery for Machine Type 3
117
Deactivating Heat Recovery
119
Refrigerated Dryer
119
Setting the Operating Mode
119
Output Messages
120
Refrigerated Dryer Alarm - Compressed Air Quality Has Priority
122
Refrigerated Dryer Alarm - Compressed Air Supply Has Priority
123
Setting the Machine for Local Mode
123
Menu Load Control
124
Setting the Nominal Pressure Change Via Timing Program
124
Tab. 64 Operating Modes in Local Operating Mode (Local Mode)
124
Setting the Nominal Pressure Change Via Timer
127
Configuring the Machine for Master Control
129
Overview of the Different Master Operating Modes
129
SAM 4.0 Mode
130
Tab. 67 Master Control (Interconnected Operation) - Overview
130
Configuring PROFIBUS Mode (SIGMA AIR MANAGER)
133
Tab. 68 Parameters for Monitoring for Communication Malfunction
133
Fig. 30 PROFIBUS Plug Wiring
134
Tab. 69 Pin Assignment of SUB-D 9-Pole Interface on the PROFIBUS Module
134
Fig. 31 Electrical Diagram Example with SIGMA AIR MANAGER
135
Fig. 32 Communication Interface
136
Fig. 33 Insert the Communication Module
137
Fig. 34 Front Plate Communication Module PROFIBUS
138
Interconnection of Two Machines in Master/Slave Operation
141
Tab. 70 Master-Slave Settings
142
Fig. 35 Direct Connection of Two SIGMA CONTROL 2
143
Configuring Master Control Using the LOAD Remote Contact (E.g. SIGMA AIR MANAGER BASIC)
148
Fig. 36 LOAD Remote Contact
149
Setting the Master Control with Local/Load Remote Contact
150
Fig. 37 Wiring Diagram for Local/Load Remote Contact
151
Setting the Setpoint Pressure Pre-Selection Via Remote Contact
154
Master Control for Machines Regulated by Pressure Switch
155
Fig. 38 Machine with Pressure Switch Regulation
156
Fig. 39 Function Diagram
159
Tab. 71 Function Diagram
159
Examples of Time Settings for Equal Overall Load
160
Setting Input and Output Signals
161
Output Important Operational States of Machine on Digital Outputs
161
Tab. 73 Example for a Clock Program for Equal Duty Cycling During the Week
161
Tab. 74 Assigned Output Signals
162
Output Input Signals on the Display
163
Tab. 75 Logic Settings
166
Output Measured Values on the Display
167
Tab. 76 Assigned Analog Measured Values
168
Switching And/Or Triggering Messages with Thresholds
173
Timer
177
Activating Remote Acknowledgement
178
Setting the Remote Acknowledgement Function
179
Activating the Remote Control
179
Assigning an Input
180
Linking to an External Pressure Transducer
181
Pressure Control Menu
181
Assigning an Input to an External Pressure Transducer
181
Tab. 78 Transmitting a Pressure Transducer Value
181
Commissioning the Machine
182
Tab. 79 Check List for Commissioning the Machine
182
Operation
184
Switching on and off
184
Switching on
184
Fig. 40 Switching the Compressed Air Station on and off
184
Switching off
185
Switching off in an Emergency
185
Fig. 41 Switching off in an Emergency
185
Acknowledging Alarm and Warning Messages
186
Fig. 42 Acknowledging Messages
186
Displaying Messages
187
Selecting the Status Menu
188
Tab. 82 Information of a Message
188
Tab. 83 Message Abbreviations
188
Displaying the Current Operating Mode
190
Tab. 84 Operating Mode Display
190
Tab. 85 Abbreviation of Operating Modes
190
Adjusting the Working Pressure
191
Displaying Analogue Data
191
Displaying Operating Data
192
Checking the Operating Hours
192
Checking the Switching Cycles
193
Displaying the Frequency Converter Settings
194
Setting the Maintenance Interval
195
Resetting the Maintenance Interval Counter
196
External Maintenance Counter
197
Safety Relief Valve Test
200
Tab. 86 Check Box Status
200
Excessive Temperature Shut-Down Test
203
Save Data
204
Format SD Card
206
10 Fault Recognition and Rectification
207
Basic Information
207
Interpreting Fault Messages
207
Interpreting Warning Messages
216
Tab. 87 Alarm Messages, Possible Causes and Remedies
216
Tab. 88 Warning Messages and Remedies
236
Interpreting Operating Messages
237
Interpreting Diagnostic Messages
240
Interpreting System Messages
240
Tab. 89 Operating Messages
240
Tab. 90 System Messages and Remedies
241
11 Maintenance
242
Replacing the Battery
242
12 Spares, Operating Materials, Service
243
Note the Nameplate
243
Service Addresses
243
Displaying the Version Number, Machine Model, Part Number and Serial Number
243
13 Decommissioning, Storage and Transport
245
Commissioning
245
Packing
245
Storage
245
Transporting
245
Battery Removal and Disposal
245

KAESER SIGMA CONTROL 2 Service Manual (184 pages)

Brand: KAESER | Category: Control Unit | Size: 4 MB

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User Manuals: KAESER SIGMA CONTROL 2 Compressor System

KAESER SIGMA CONTROL 2 User Manual (246 pages)

Table of Contents

KAESER SIGMA CONTROL 2 Service Manual (184 pages)

Table of Contents

1 SIGMA CONTROL 2 Quick Installation Guide

2 Regarding this Document Using this Document

3 Technical Specifications 3.1 Controller SIGMA CONTROL 2

4 Safety and Responsibility Basic Instructions

5 Design and Function

6 Installation and Operating Conditions

7 Installation

8 Initial Start-Up Outline

9 Operation

10 Fault Recognition and Rectification

11 Maintenance

12 Spares, Operating Materials, Service

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