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SK 25
KAESER KOMPRESSOREN SK 25 Manuals
Manuals and User Guides for KAESER KOMPRESSOREN SK 25. We have
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KAESER KOMPRESSOREN SK 25 manual available for free PDF download: Service Manual
KAESER KOMPRESSOREN SK 25 Service Manual (138 pages)
Screw Compressor
Brand:
KAESER KOMPRESSOREN
| Category:
Air Compressor
| Size: 2 MB
Table of Contents
Table of Contents
3
1 Regarding this Document Using this Document
11
Further Documents
11
Copyright
11
Symbols and Labels
11
Warnings
11
Tab. 1 Danger Levels and Their Definition (Personal Injury)
11
Potential Damage Warnings
12
Other Alerts and Their Symbols
12
Tab. 2 Danger Levels and Their Definition (Damage to Property)
12
2 Technical Specifications Nameplate
14
Options
14
Mass
14
Tab. 3 Nameplate
14
Tab. 4 Options
14
Temperature
15
Ambient Conditions
15
Tab. 5 Mass
15
Tab. 6 Temperature
15
Tab. 7 Ambient Conditions
15
Ventilation
16
Pressure
16
Fig. 1 Maximum Relative Humidity of Intake Air
16
Tab. 8 Overview Ventilation (50Hz)
16
Tab. 9 Overview Ventilation (60Hz)
16
Delivery
17
Cooling Oil Recommendation
17
Tab. 10 Pressure Relief Valve Activating Pressure (50Hz)
17
Tab. 11 Pressure Relief Valve Activating Pressure (60Hz)
17
Tab. 12 Free Air Delivery (50 Hz)
17
Tab. 13 Free Air Delivery (60 Hz)
17
Tab. 14 Cooling Oil Recommendation
18
Cooling Oil Charge
19
Tab. 15 Cooling Oil Recommendation (Food Processing)
19
Tab. 16 Cooling Oil Recommendation (Machines for Snow Cannons)
19
Tab. 17 Cooling Oil Charge (Option K1)
19
Motors and Power
20
Drive Motor
20
Noise Emission [Db(A)]
20
Tab. 18 Cooling Oil Charge (Option W1)
20
Tab. 19 Drive Motor
20
Tab. 20 Drive Motor: Nominal Speed at 50 Hz
20
Tab. 21 Drive Motor: Nominal Speed at 60 Hz
20
Electrical Connection
21
Power Supply Specifications
21
Mains Frequency: 50 Hz
21
Tab. 22 Noise Emission [Db(A)]
21
Tab. 23 Supply Details 200V/3/50Hz
21
Mains Frequency: 60 Hz
22
Tab. 24 Supply Details 230V/3/50Hz
22
Tab. 25 Supply Details 400V/3/50Hz
22
Tab. 26 Supply Conditions at 400V/3/50Hz
22
Available Heat Capacity
23
Tab. 27 Supply Details 230V/3/60Hz
23
Tab. 28 Supply Details 380V/3/60Hz
23
Tab. 29 Supply Details 440V/3/60Hz
23
Tab. 30 Supply Details 460V/3/60Hz
23
Tab. 31 Heat Capacity (Option W1)
23
3 Safety and Responsibility Basic Instructions
24
Specified Use
24
Improper Use
24
User's Responsibilities
24
Observe Statutory and Universally Accepted Regulations
24
Qualified Personnel
25
Adherence to Inspection Schedules and Accident Prevention Regulations
25
Dangers
26
Safely Dealing with Sources of Danger
26
Tab. 32 Inspection Intervals According to Regulations
26
Safe Machine Operation
28
Organisational Measures
30
Danger Areas
30
Safety Devices
31
Working Life of Safety Functions
31
Tab. 33 Danger Areas
31
Tab. 34 Category and Performance Level
31
Safety Signs
32
Fig. 2 Location of Safety Signs
32
Emergency Situations
33
Correct Fire Fighting
33
Treating Injuries from Handling Cooling Oil
33
Tab. 35 Safety Signs
33
Warranty
34
Environment Protection
34
4 Design and Function
35
Enclosure
35
Fig. 3 Enclosure Overview
35
Machine Function
36
Safety Devices
36
Fig. 4 Machine Layout
36
Operating Modes and Control Modes
37
Machine Operating Modes
37
Control Modes
38
Tab. 36 Energy-Efficient Control Modes
38
Operating Panel SIGMA CONTROL BASIC
39
Fig. 5 Keys - Overview
39
Tab. 37 Operating Modes under MODULATING Control
39
Fig. 6 Indicators - Overview
40
Tab. 38 Keys
40
Tab. 39 Indicators
40
Functional Description - SIGMA CONTROL BASIC
41
Display Layout
41
Parameter
41
Tab. 40 Display
41
Tab. 41 Parameter
42
Messages
43
Floating Relay Contacts
43
Remote LOAD-IDLE Control
43
Options
43
Machine Mountings
44
Prepared for External Heat Recovery
44
Fig. 7 Machine Mountings
44
5 Installation and Operating Conditions
45
Ensuring Safety
45
Installation Conditions
45
Determining Location and Clearances
45
Ensuring the Machine Room Ventilation
46
Fig. 8 Recommended Machine Placement and Dimensions [MM]
46
Exhaust Duct Design
47
Operating the Machine in a Compressed Air Network
47
6 Installation
48
Ensuring Safety
48
Reporting Transport Damage
49
Connecting the Machine with the Compressed Air Network
49
Connecting the Machine with the Power Supply
49
Fig. 9 Compressed Air Pipework
49
Connecting the Remote LOAD-IDLE Control
50
Options
50
Anchoring the Machine
50
Fig. 10 Connections SIGMA CONTROL BASIC
50
Connecting the External Heat Recovery System
51
7 Initial Start-Up Ensuring Safety
52
Instructions to be Observed before Commissioning or Re-Commissioning
53
Checking Installation and Operating Conditions
53
Tab. 42 Re-Commissioning after Storage
53
Setting the Overload Protection Cut-Out
54
Filling Cooling Oil into the Airend
54
Fig. 11 Airend Filling Port
54
Tab. 43 Installation Conditions Checklist
54
Activating and Deactivating the MODULATING Control
55
Starting the Machine for the First Time
55
Fig. 12 MODULATING Control: Setting the Shut-Off Valve
55
Tab. 44 MODULATING Control: Setting the Shut-Off Valve
55
Setting the Setpoint Pressure
56
Checking the Door Interlock Switch
57
Fig. 13 Location of the Interlock Switch
57
8 Operation
58
Switching on and off
58
Switching on
58
Fig. 14 Switching on and off
58
Switching off
59
Switching off in an Emergency and Switching on Again
59
Fig. 15 Switching off in an Emergency
59
Tab. 45 Switching off With/Without Run-On Time
59
Acknowledging Alarm and Warning Messages
60
Fig. 16 Acknowledging Messages
60
Setting Parameters
61
9 Fault Recognition and Rectification
62
Basic Instructions
62
Alarm Messages (Machine Shut Down)
62
Warning Messages
63
Tab. 46 Alarm Indications
63
Tab. 47 Warning Messages
63
Other Faults
64
Tab. 48 Other Faults and Actions
64
10 1 Maintenance
65
Ensuring Safety
65
Tab. 49 Advise Others that the Machine Is Being Serviced
65
Following the Maintenance Plan
66
Logging Maintenance Work
66
Resetting Maintenance Interval Counters
66
Regular Maintenance Tasks
66
Cooling Oil: Change Interval
67
Tab. 50 Regular Maintenance Tasks
67
Regular Service Tasks
68
Cooler: Cleaning or Renewing the Filter Mats
68
Tab. 51 Cooling Oil: Change Intervals
68
Tab. 52 Regular Service Tasks
68
Control Cabinet: Clean or Renew the Filter Mat
69
Fig. 17 Filter Mat for the Air and Oil Cooler
69
Cooler Maintenance
70
Fig. 18 Switching Cabinet Ventilation
70
Maintaining the External Heat Recovery System
71
Fig. 19 Filter Mat for the Air and Oil Cooler
71
Air Filter Maintenance
72
Compressor Motor Maintenance
72
Drive Belt Maintenance
72
Fig. 20 Air Filter Maintenance
72
Fig. 21 Drive Belt Maintenance
73
Testing the Pressure Relief Valve
74
Testing the EMERGENCY STOP Device
75
Checking the Excess Temperature Safety Shutdown Function
75
Checking the Cooling Oil Level
75
Fig. 22 Testing the EMERGENCY STOP Device
75
Venting the Machine (De-Pressurising)
76
Fig. 23 Checking the Cooling Oil Level
76
Tab. 53 Permissible Cooling Oil Level under LOAD
76
Fig. 24 Venting the Machine
77
Replenishing the Cooling Oil
78
Fig. 25 Replenishing the Cooling Oil
78
Topping up with Cooling Oil and Trial Run
79
Venting the Machine (De-Pressurising)
79
Changing the Cooling Oil
80
Fig. 26 Changing the Cooling Oil, Oil Separator Tank
81
Fig. 27 Changing the Cooling Oil, Heat Recovery System
82
Changing the Oil Filter
83
Changing the Oil Separator Cartridge
84
Fig. 28 Changing the Oil Filter
84
Fig. 29 Changing the Oil Separator Cartridge
86
Documenting Maintenance and Service Work
87
Tab. 54 Logged Maintenance Tasks
87
11 Spares, Operating Materials, Service
88
Note the Nameplate
88
Ordering Consumable Parts and Operating Fluids/Materials
88
Kaeser Air Service
88
Service Addresses
89
Replacement Parts for Service and Repair
89
12 Decommissioning, Storage and Transport
102
Putting out of Operation
102
Packing
102
Storage
102
Transport
103
Safety
103
Transport with a Forklift Truck
103
Transport with a Crane
103
Fig. 30 Transporting with a Forklift Truck
103
Disposal
104
Fig. 31 Transporting with a Crane
104
13 Annex
105
Pipeline and Instrument Flow Diagram (P&I Diagram)
105
Pipeline and Instrument Flow Diagram (P&I Diagram) MODULATING Control
111
Dimensional Drawing
117
Electrical Diagram
120
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