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Manuals and User Guides for KAESER EPC Series. We have
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KAESER EPC Series manual available for free PDF download: Service Manual
KAESER EPC Series Service Manual (110 pages)
2-stage piston compressor
Brand:
KAESER
| Category:
Air Compressor
| Size: 2.28 MB
Table of Contents
Table of Contents
3
1 Regarding this Document Using the Document
11
Further Documents
11
Copyright
11
Symbols and Markings
11
Warning Notices
11
Other Notices and Symbols
12
Tab. 1 the Levels of Danger and Their Meaning
12
2 Technical Specification Nameplate
13
Options
13
Weight
13
Tab. 2 Nameplate
13
Tab. 3 Options
13
Compressor Block
14
Ambient Conditions
14
Ventilation
14
Tab. 4 Weight
14
Tab. 5 Compressor Block Specification
14
Tab. 6 Ambient Conditions
14
Pressure Switch Setting
15
Pressure
15
Tab. 7 Ventilation
15
Tab. 8 Pressure Switch Setting
15
Tab. 9 Air Receiver Relief Valve Activating Pressure
15
Tab. 10 Cylinder or Collecting Pipe Relief Valve Activating Pressure
15
Tab. 11 Air Cooler Relief Valve Activating Pressure
15
Sound Pressure Level
16
Motor Power and Speed
16
Tab. 12 Sound Pressure Level
16
Tab. 13 Power and Speeds
16
Compressor Oil Recommendations
17
Compressor Oil Charge
17
Tab. 14 Permissible Starting Frequency
17
Tab. 15 Compressor Oil Recommendations
17
Tab. 16 Compressor Oil Charge
17
Power Supply
18
Three-Phase Power Supply
18
Tab. 17 Supply Details 230V/3/50Hz
18
Electrical Connection Details for Oil Level Monitoring
19
Network Conditions
19
Network Conditions at 400V/3/50Hz
19
Tab. 18 Supply Details 400V/3/50Hz
19
Tab. 19 Connection Details for Oil Level Monitoring
19
Machine Duty Cycle
20
Tab. 20 Network Impedance
20
Tab. 21 Machine Duty Cycle
21
3 Safety and Responsibility Basic Information
22
Specified Use
22
Improper Use
22
User's Responsibilities
22
Observe Statutory and Universally Accepted Regulations
22
Defining Personnel
23
Adherence to Inspection Schedules and Accident Prevention Regulations
23
Dangers
24
Tab. 22 Inspection Intervals According to Ordinance on Industrial Safety and Health
24
Safely Dealing with Sources of Danger
25
Safe Machine Operation
26
Organisational Measures
27
Safety Devices
27
Safety Signs
28
Fig. 1 Location of Safety Signs
28
Tab. 23 Safety Signs
28
Information Signs
29
In Emergency
29
Fire Fighting
29
Remove any Compressor Oil from Your Person
29
Tab. 24 Information Signs
29
Warranty
30
Environmental Protection
30
4 Design and Function
31
Outline of the Machine
31
Main Components
31
Fig. 2 List of Main Components
31
Machine Function
32
Options
32
Oil Level Monitoring
32
Fig. 3 Machine Layout
32
Pressure Low" Warning
33
Adjustable Machine Mountings
33
Silenced Air Filter
33
Fig. 4 Oil Level Monitoring
33
Fig. 5 Adjustable Machine Mountings
33
Air Filter with Plastic Casing
34
ECO-DRAIN Automatic Condensate Drain
34
Automatic Solenoid Valve Condensate Drain
34
Fig. 6 Silenced Air Filter
34
Fig. 7 Air Filter with Plastic Casing
34
Fig. 8 Condensate Drain
34
Pressure Regulator with Filter
35
Operating Modes and Control Modes
35
Operating Modes
35
Control Modes
35
Fig. 9 Solenoid Valve Condensate Drain
35
Fig. 10 Pressure Regulator with Filter
35
Safety Devices
36
5 Installation and Operating Conditions
37
Safety
37
Installation Conditions
37
Determining Location and Clearances
37
Fig. 11 Recommended Machine Placement and Dimensions [MM]
37
Ensuring Adequate Ventilation
38
Operation in a Compressed Air Network
38
6 Installation Safety
39
Reporting Transport Damage
39
Fitting the Antivibration Mounts
39
Compressed Air Connection
40
Connecting the Power Supply
40
Fig. 12 Fitting the Antivibration Mounts
40
Fig. 13 Compressed Air Connection
40
Options
41
Oil Level Monitor
41
Tab. 25 Oil Level Monitor Connections
41
Fig. 14 Oil Level Monitor
42
Fig. 15 Changing the Oil Level Monitoring Setting
42
Options
43
Connecting the ECO-Drain Automatic Condensate Drain
43
Fig. 16 Securing the Adjustable Machine Mounts
43
Fig. 17 Attaching the ECO-DRAIN Condensate Drain
44
7 Initial Start-Up Safety
45
Instructions to be Observed before Commissioning or Recommissioning
45
Checking Installation and Operating Conditions
46
Tab. 26 Re-Commissioning after Storage
46
Tab. 27 Checklist of Installation Conditions
46
Motor Protection
47
Motor Protection Setting
47
Checking Direction of Rotation
47
Starting the Machine for the First Time
47
Measuring the Air Receiver Charging Time
48
Setting Network Pressure
48
Fig. 18 Setting Network Pressure
48
Tab. 28 Air Receiver Charging Time
48
Setting the Regulator
49
Fig. 19 Setting the Regulator
49
Tab. 29 Changing the Pressure Switch Setting
49
8 Operation
51
Switching on and off
51
Star-Delta Starting
51
Fig. 20 Switching on and off
51
9 Fault Recognition and Rectification
53
Basic Information
53
Alarms
53
Tab. 30 Faults and Remedies
55
10 1 Maintenance
56
Safety
56
Maintenance Schedule
56
Logging Maintenance Work
56
Regular Maintenance Tasks
57
Regular ECO-Drain Maintenance
57
Oil Change Interval
57
Tab. 31 Regular Maintenance Tasks
57
Tab. 32 Regular ECO-Drain Maintenance
57
Regular Service Tasks
58
Maintaining the Air Cooler or Fan Guard
58
Tab. 33 Oil Change Intervals
58
Tab. 34 Regular Service Tasks
58
Cleaning the Air Cooler or Fan Guard
59
Air Filter Maintenance
59
Fig. 21 Cleaning the Air Cooler or Fan Guard
59
Air Filter (Noise Absorbing) Maintenance
60
Fig. 22 Air Filter Maintenance
60
Air Filter (with Plastic Casing)
61
Fig. 23 Air Filter (Noise Absorbing) Maintenance
61
Fig. 24 Air Filter (with Plastic Casing)
61
Drive Motor Maintenance
62
Checking the Oil Level
62
Topping up the Compressor Oil
63
Changing the Compressor Oil
63
Fig. 25 Checking the Oil Level
63
Fig. 26 Changing the Compressor Oil
64
Testing the Pressure Relief Valve
65
Pressure Relief Valves on the Cylinder Head, Collecting Pipe and Air Cooler
65
Air Receiver Pressure Relief Valve
65
Fig. 27 Checking the Pressure Relief Valves on the Cylinder Head, Collecting Pipe and Air Cooler
65
Air Receiver Maintenance
66
Fig. 28 Checking Pressure Relief Valve on the Air Receiver
66
Venting the Machine (De-Pressurising)
67
Fig. 29 Draining Condensate
67
Maintaining the Check Valve
68
Fig. 30 Venting the Machine
68
Solenoid Valve Maintenance
69
Fig. 31 Cleaning the Check Valve
69
Cleaning the Solenoid Valve
70
Fig. 32 Cleaning the Solenoid Valve
70
Changing the Solenoid Valve
71
ECO-Drain Automatic Condensate Drain
71
Checking Condensate Drainage
71
Fig. 33 Changing the Solenoid Valve
71
Exchanging the Service Module
72
Fig. 34 Checking Condensate Drainage
72
Fig. 35 Exchanging the Service Module
72
Solenoid Valve Maintenance
73
Cleaning the Solenoid Valve
74
Changing the Solenoid Valve
74
Fig. 36 Cleaning the Solenoid Valve Condensate Drain
74
Fig. 37 Changing the Solenoid Valve Condensate Drain
74
Cleaning the Dirt Trap
75
Fig. 38 Cleaning the Dirt Trap
75
Filter Pressure Reducer Cleaning
76
Cylinder Head and Valves
76
Fig. 39 Filter Pressure Reducer Cleaning
76
Checking the Cylinder Head and Valves
77
Cleaning the Cylinder Head and Valves
77
Starting the Machine and Carrying out a Trial Run
77
Tab. 35 Head Fixing Tightening Torque
77
Document Maintenance and Service Work
79
Tab. 36 Logged Maintenance Tasks
79
11 Spares, Operating Materials, Service
80
Note the Nameplate
80
Ordering Consumable Parts and Operating Fluids/Materials
80
Fig. 40 Consumable Parts
80
Kaeser Air Service
81
Service Addresses
81
Spare Parts for Service and Repair
81
Tab. 37 Consumable Parts
81
12 1 Decommissioning, Storage and Transport
82
Commissioning
82
Packing
82
Storage
83
Transporting
83
Safety
83
Transporting with a Forklift Truck
83
Transporting with a Crane
83
Fig. 41 Transporting with a Forklift Truck
83
Disposal
84
Fig. 42 Transporting with a Crane
84
13 Annex
85
Pipeline and Instrument Flow Diagram (P+I Diagram)
85
Dimensional Drawing
88
Electrical Diagram
94
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