Jungheinrich ESD 220 Manuals

Jungheinrich ESD 220 Manuals

Manuals and User Guides for Jungheinrich ESD 220. We have 1 Jungheinrich ESD 220 manual available for free PDF download: Operating Instructions Manual

Jungheinrich ESD 220 Operating Instructions Manual

Jungheinrich ESD 220 Operating Instructions Manual (186 pages)

Industrial truck

Brand: Jungheinrich | Category: Utility Vehicle | Size: 10.15 MB

Table of Contents

Section 1

7
- Table of Contents
  7
- A Correct Use and Application
  
  13
  - General
    13
  - Correct Application
    13
  - Approved Application Conditions
    14
  - Proprietor Responsibilities
    15
  - Adding Attachments And/Or Optional Equipment
    15
- B Truck Description
  
  17
  - Application
    17
  - Truck Models and Rated Capacity
    17
  - Travel Direction Definition
    18
  - Assemblies and Functional Description
    19
  - Assembly Overview
    19
  - Functional Description
    22
  - Technical Specifications
    26
  - Performance Data
    26
  - Dimensions
    27
  - Weights
    29
  - Tyre Type
    29
  - Norms
    30
  - Conditions of Use
    31
  - Electrical Requirements
    31
  - Identification Points and Data Plates
    32
  - Data Plate
    34
  - Truck Capacity Plate
    35
  - Double Decker Mode Capacity Plate
    37
- C Transport and Commissioning
  
  39
  - Lifting by Crane
    39
  - Transport
    41
  - Using the Truck for the First Time
    43
- D Battery - Servicing, Recharging, Replacement
  
  45
- E Operation
  
  57
  - Safety Regulations for the Operation of Forklift Trucks
    57
  - Displays and Controls
    59
  - Battery Discharge Indicator
    62
  - Battery Discharge Monitor
    62
  - Preparing the Truck for Operation
    63
  - Checks and Operations to be Performed before Starting Daily Work
    63
  - Entry and Exit
    64
  - Adjusting the Floor-Plate Height
    65
  - Adjusting the Driver's Seat
    66
  - Preparing the Truck for Operation
    67
  - Checks and Operations to be Carried out When the Truck Is Operational
    68
  - Parking the Truck Securely
    69
  - Industrial Truck Operation
    71
  - Safety Regulations for Truck Operation
    71
  - Emergency Disconnect
    75
  - Deadman Button
    78
  - Travel
    78
  - Steering
    81
  - Brakes
    82
  - Load Handler Raise/Lower
    84
  - Lifting, Transporting and Depositing Loads
    87
  - Troubleshooting
    92
  - Truck Does Not Start
    93
  - Load Cannot be Lifted
    93
  - Operating the Truck Without Its Own Drive System
    94
  - Load Handler Emergency Lowering
    96
  - Optional Equipment
    98
  - Brake Pedal in Footwell with ESD
    98
  - Display and Control Unit
    99
  - Setting the Time
    100
  - Keypad (Cancode) (O)
    101
  - ISM Access Module (O)
    119
  - Floor-Spot
    120
- F Industrial Truck Maintenance
  
  123
  - Spare Parts
    123
  - Operational Safety and Environmental Protection
    124
  - Maintenance Safety Regulations
    125
  - Working on the Electrical System
    126
  - Consumables and Used Parts
    126
  - Wheels
    126
  - Hydraulic System
    127
  - Lift Chains
    128
  - Lubricants and Lubrication Schedule
    129
  - Handling Consumables Safely
    129
  - Lubrication Schedule
    131
  - Consumables
    132
  - Maintenance and Repairs
    133
  - Preparing the Truck for Maintenance and Repairs
    133
  - Lifting and Jacking up the Truck Safely
    133
  - Cleaning
    134
  - Drive Compartment Cover Disassembly/Assembly
    137
  - Replacing the Drive Wheel
    138
  - Tightening the Wheel Nuts
    139
  - Checking the Hydraulic Oil Level
    140
  - Checking Electrical Fuses
    141
  - Restoring the Truck to Service after Maintenance and Repairs
    142
  - Decommissioning the Industrial Truck
    143
  - Prior to Decommissioning
    143
  - Action to be Taken During Decommissioning
    143
  - Restoring the Truck to Service after Decommissioning
    144
  - Safety Tests to be Performed at Intervals and after Unusual Incidents
    145
  - Final De-Commissioning, Disposal
    146
  - Human Vibration Measurement
    146
- G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
  
  147
  - Maintenance Contents ESD
    148
  - Owner
    148
  - Customer Service
    152
Section 2

161
- 1 Correct Use and Application
  
  163
  - A Traction Battery
    163
- 2 Data Plate
  
  163
- 3 Safety Instructions, Warning Indications and Other Notes
  
  165
- 4 Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
  
  166
  - Description
    166
  - Operation
    168
  - Servicing Lead-Acid Batteries with Armour Plated Cells
    171
- 5 Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
  
  173
- 6 Aquamatik Water Replenishment System
  
  178
  - Water Replenishment System Design
    178
  - Functional Description
    179
  - Adding Water
    179
  - Water Pressure
    179
  - Filling Time
    180
  - Water Quality
    180
  - Battery Tubing
    180
  - Operating Temperature
    180
  - Cleaning Measures
    180
  - 6.10 Service Mobile Vehicle
    180
- 7 Electrolyte Circulation
  
  181
  - Functional Description
    181
- 8 Cleaning Batteries
  
  183
- 9 Storing the Battery
  
  185
- 10 Troubleshooting
  
  185
- 11 Disposal
  
  185

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