Jungheinrich EJE 235 Manuals

Manuals and User Guides for Jungheinrich EJE 235. We have 2 Jungheinrich EJE 235 manuals available for free PDF download: Operating Instructions Manual

Jungheinrich EJE 235 Operating Instructions Manual (232 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 7 MB

Table of Contents
7
A Correct Use and Application

11
B Truck Description

15
- Application
  15
- Truck Models and Rated Capacity
  15
- Travel Direction Definition
  16
- Assemblies and Functional Description
  17
- Assembly Overview
  17
- Functional Description
  19
- Technical Specifications
  21
- Performance Data
  21
- Dimensions
  22
- Weights
  27
- Tyre Type
  28
- EN Norms
  29
- Conditions of Use
  30
- Electrical Requirements
  30
- Identification Points and Data Plates
  31
- Indication Points
  31
- Data Plate
  32
- Truck Capacity Plate
  33
C Transport and Commissioning

35
- Lifting by Crane
  35
- Transport
  37
- Using the Truck for the First Time
  38
D Battery - Servicing, Recharging, Replacement

39
E Operation

57
- Safety Regulations for the Operation of Forklift Trucks
  57
- Displays and Controls
  59
- EJE 220R / EJE 225R Tiller
  65
- Battery Discharge Indicator
  66
- Battery Discharge Monitor
  66
- Preparing the Truck for Operation
  67
- Checks and Operations to be Performed before Starting Daily Work
  67
- Preparing the Truck for Operation
  68
- Making the EJE 220R / 225R Operational
  69
- Checks and Operations to be Carried out When the Truck Is Operational
  70
- Parking the Truck Securely
  71
- Industrial Truck Operation
  73
- Safety Regulations for Truck Operation
  73
- Emergency Disconnect
  75
- Automatic Braking
  77
- Travel
  78
- Slow Travel
  80
- Steering
  81
- Brakes
  81
- Load Handler Raise/Lower
  83
- Lifting, Transporting and Depositing Loads
  88
- Troubleshooting
  97
- Truck Does Not Start
  98
- Load Cannot be Lifted
  99
- Operating the Truck Without Its Own Drive System
  100
- Release and Activate the Drive Wheel Brake
  100
- Optional Equipment
  103
- Emergency Operation with Service Key GF60
  103
- Tiller with Buttons on both Faces
  105
- Keypad (Cancode) (O)
  106
- Setting the Truck Parameters with Cancode
  125
- Parameters
  127
- Setting the Battery Parameters with Cancode
  129
- Candis Display Instrument (O)
  131
- Display Unit (2 Inch Display)
  133
- General Information about the Use of Keyless Access Systems
  138
- Using the Display
  139
- ISM Access Module (O)
  143
Industrial Truck Maintenance

145
- Operational Safety and Environmental Protection
  145
- Maintenance Safety Regulations
  146
- Working on the Electrical System
  147
- Consumables and Used Parts
  147
- Wheels
  147
- Hydraulic System
  148
- Lubricants and Lubrication Schedule
  150
- Handling Consumables Safely
  150
- Lubrication Schedule
  152
- Consumables
  153
- Maintenance and Repairs
  154
- Preparing the Truck for Maintenance and Repairs
  154
- Lifting and Jacking up the Truck Safely
  154
- Cleaning
  155
- Front Cover Disassembly
  159
- Drive Panel Disassembly and Assembly
  160
- Tightening the Wheel Nuts
  161
- Checking the Hydraulic Oil Level
  162
- Check the Gear Oil Level
  163
- Checking Electrical Fuses
  164
- Restoring the Truck to Service after Maintenance and Repairs
  166
- Decommissioning the Industrial Truck
  167
- Prior to Decommissioning
  167
- Action to be Taken During Decommissioning
  167
- Restoring the Truck to Service after Decommissioning
  168
- Safety Tests to be Performed at Intervals and after Unusual Incidents
  169
- Final De-Commissioning, Disposal
  169
- Human Vibration Measurement
  169
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement

171
- Maintenance Contents EJE
  172
- Owner
  172
- Customer Service
  176
- Maintenance Contents EJE 220R-225R
  182
- Owner
  182
- Customer Service
  186
- Maintenance Contents EJE
  192
- Owner
  192
- Customer Service
  196
- Owner
  201
- Customer Service
  205
H Traction Battery

211
- Correct Use and Application
  211
- Data Plate
  211
- Safety Instructions, Warning Indications and Other Notes
  212
- Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
  213
- Description
  213
- Operation
  215
- Servicing Lead-Acid Batteries with Armour Plated Cells
  218
- Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
  220
- Description
  220
- Operation
  221
- Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
  224
- Aquamatik Water Replenishment System
  225
- Water Replenishment System Design
  225
- Functional Description
  226
- Adding Water
  226
- Water Pressure
  226
- Filling Time
  227
- Water Quality
  227
- Battery Tubing
  227
- Operating Temperature
  227
- Cleaning Measures
  227
- Service Mobile Vehicle
  227
- Electrolyte Circulation
  228
- Functional Description
  228
- Cleaning Batteries
  230
- Storing the Battery
  232
- Troubleshooting
  232
- Disposal
  232

Jungheinrich EJE 235 Operating Instructions Manual (171 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 9 MB

Declaration of Conformity
3
Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
12
Internal Operation Combined with Brief External or Cold Store Operation (T)
13
Internal Operation in Cold Stores with Cold Store Equipment (O)
13
Permissible Operating Conditions for Trucks with Lithium-Ion Batteries
14
Proprietor Responsibilities
15
Adding Attachments And/Or Accessories
15
Removal of Components
15
Wind Loads
15
B Truck Description
17
Application
17
Travel Direction Definition
18
Assemblies and Functional Description
19
Assembly Overview
19
Protective and Safety Equipment
20
Functional Description
21
Technical Specifications
23
Performance Data
23
Engine Data
23
Dimensions
24
Weights
28
Tyre Type
28
Norms
29
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
30
Identification Points and Data Plates
31
Indication Points
31
Item Description
31
Data Plate
32
Truck Capacity Plate
32
C Transport and Commissioning
33
Lifting by Crane
33
Transport
35
Using the Truck for the First Time
36
D Battery - Servicing, Recharging, Replacement
37
Replaceable Lead-Acid and Lithium-Ion Batteries
37
Notes on Battery Technologies
37
Safety Instructions for Handling Lead-Acid Batteries
37
Battery Types
39
Exposing the Battery
40
Charging the Battery
41
Battery Removal and Installation
47
Integrated Modular Lithium-Ion Batteries
52
Notes on Lithium-Ion Batteries
52
Safety Regulations for Handling Lithium-Ion Batteries
53
Battery Types
58
Battery Data Plate
59
Usability as a Function of the Battery Temperature
61
Exposing the Battery
61
Charging the Battery
62
Operation
67
Safety Regulations for the Operation of Forklift Trucks
67
Displays and Controls
68
Tiller
70
Charge Status Indicator
74
Battery Discharge Monitor
74
Starting up the Truck
75
Checks and Operations to be Performed before Starting Daily Operation
75
Preparing the Truck for Operation
76
Checks and Operations to be Carried out When the Truck Is Operational
78
Parking the Truck Securely
79
Industrial Truck Operation
81
Safety Regulations for Truck Operation
81
Emergency Disconnect
83
Automatic Braking
85
Travel
86
Changing Direction During Travel
87
Slow Travel
88
Steering
89
Brakes
89
Raising or Lowering the Load Handler
91
Lifting, Transporting and Depositing Loads
93
Troubleshooting
103
Truck Does Not Start
103
Load Cannot be Lifted
103
Lithium-Ion Battery Fault
104
Operating the Truck Without Its Own Drive System
105
Optional Equipment
106
Display Unit (2 Inch Display)
106
Symbol Meaning
109
Keyless Access System
111
General Information about the Use of Keyless Access Systems
112
Commissioning the Keypad and the Transponder Reader
112
Using the Display
115
Using the Keypad
120
Operating the Transponder Reader
125
Access Module (ISM Online)
130
Parameters
130
F Industrial Truck Maintenance
131
Spare Parts
131
Operational Safety and Environmental Protection
131
Maintenance Safety Regulations
133
Working on the Electrical System
133
Consumables and Used Parts
134
Wheels
134
Hydraulic System
134
Lubricants and Lubrication Schedule
136
Handling Consumables Safely
136
Lubrication Schedule
138
Consumables
139
Maintenance and Repairs
140
Preparing the Truck for Maintenance and Repairs
140
Lifting and Jacking up the Truck Safely
140
Front Panel Disassembly and Assembly
141
Cleaning
142
Check Wheel Attachment and Wear
144
Checking the Hydraulic Oil Level
145
Checking Electrical Fuses
146
Restoring the Truck to Service after Maintenance and Repairs
147
Decommissioning the Industrial Truck
148
Prior to Decommissioning
148
Action to be Taken During Decommissioning
148
Restoring the Truck to Service after Decommissioning
150
Safety Tests to be Performed at Intervals and after Unusual Incidents
150
Final De-Commissioning, Disposal
150
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
151
Maintenance Contents EJE 222/ 225/ 225US
152
Owner
152
Customer Service
156
Maintenance Contents EJE
162
Owner
162
Customer Service
166

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Jungheinrich EJE 235 Manuals

Jungheinrich EJE 235 Operating Instructions Manual (232 pages)

Table of Contents

A Correct Use and Application

B Truck Description

C Transport and Commissioning

D Battery - Servicing, Recharging, Replacement

E Operation

Industrial Truck Maintenance

Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement

H Traction Battery

Jungheinrich EJE 235 Operating Instructions Manual (171 pages)

Table of Contents

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