Jungheinrich DFG 680 Front End Loaders Manuals

Manuals and User Guides for Jungheinrich DFG 680 Front End Loaders. We have 2 Jungheinrich DFG 680 Front End Loaders manuals available for free PDF download: Operating Instructions Manual

Jungheinrich DFG 680 Operating Instructions Manual

Jungheinrich DFG 680 Operating Instructions Manual (221 pages)

DFG/TFG 660-690

Brand: Jungheinrich | Category: Front End Loaders | Size: 4 MB

Table of Contents

Table of Contents
6
A Correct Use and Application

10
- General
  10
- Correct Application
  10
- Approved Application Conditions
  11
- Proprietor Responsibilities
  12
- Adding Attachments And/Or Optional Equipment
  12
B Truck Description

14
- Application
  14
- Truck Models and Rated Capacity
  14
- Assemblies and Functional Description
  15
- Assembly Overview
  15
- Functional Description
  16
- Technical Specifications
  18
- Performance Data
  18
- Dimensions
  22
- Weights
  27
- Mast Versions
  28
- Tyre Type
  32
- Engine Data
  34
- EN Norms
  35
- Conditions of Use
  36
- Electrical Requirements
  36
- Identification Points and Data Plates
  37
- Data Plate
  39
- Truck Capacity Plate
  40
- Attachment Capacity Plate
  41
- Jack Attachment Point
  41
- Stability
  41
C Transport and Commissioning

42
- Transport
  42
- Truck Laden
  42
- Centre of Gravity of the Truck
  42
- Lifting the Truck by Crane
  43
- Loading with Another Industrial Truck
  44
- Securing the Truck During Transport
  45
- Using the Truck for the First Time
  46
D Fuelling the Truck

48
- General
  48
- Safety Regulations for Handling Diesel Fuel and LPG
  48
- LPG System Relief Valve
  50
- Adding Diesel
  51
- Fuelling
  51
- Fuelling with Fuel Containers
  52
- LPG Containers
  53
- LPG Bottles
  53
- Liquid Gas Tank
  56
- Fuel Level Indicator
  57
- Display Unit
  57
E Operation

58
- Safety Regulations for the Operation of the Forklift Truck
  58
- Displays and Controls
  60
- Multi-Task Switch
  60
- Solo-Pilot
  62
- Multi-Pilot
  63
- Controls
  64
- Multifunction Display
  66
- Operation of the Multifunction Display
  69
- Dashboard
  79
- Without Air Conditioning System
  79
- With Air Conditioning System
  79
- With Automatic Air Conditioning
  80
- Heater, Fan, Air Conditioning System
  81
- Heater
  81
- Air Conditioning System (O)
  81
- Preparing the Truck for Operation
  85
- Checks and Operations to be Performed before Starting Daily Operation
  85
- Entry and Exit
  87
- Setting up the Operator Position
  88
- Seat Belt
  94
- Industrial Truck Operation
  95
- Safety Regulations for Truck Operation
  95
- Preparing the Truck for Operation
  98
- Operational Checks
  101
- Parking the Truck Securely
  102
- Emergency Disconnect
  104
- Travel
  105
- Steering
  107
- Brakes
  108
- Adjusting the Forks
  110
- Replacing the Forks
  111
- Lifting, Transporting and Depositing Loads
  112
- Operating the Lift Mechanism and Integrated Attachments
  114
- Safety Instructions for Operating Additional Attachments
  120
- Operating Additional Attachments for the SOLO-PILOT
  123
- Operating Additional Attachments for the Multi Pilot
  124
- Fitting Additional Attachments
  125
- Towing Trailers
  127
- Optional Equipment
  129
- Rotating Driver's Seat
  130
- Sliding Windows
  139
- Emergency Exit
  139
- Driver's Seat Heater
  139
- Fire Extinguisher
  140
- Rockinger Coupling with Hand Lever
  140
- Troubleshooting
  142
- Automatic Emergency Brake
  142
- Troubleshooting
  144
- Operating the Truck Without Its Own Drive System
  145
F Industrial Truck Maintenance

150
- Operational Safety and Environmental Protection
  150
- Maintenance Safety Regulations
  151
- Working on the Electrical System
  152
- Consumables and Used Parts
  152
- Wheels
  152
- Lift Chains
  153
- Hydraulic System
  153
- Working in the Vicinity of the Engine
  154
- Lubricants and Lubrication Schedule
  155
- Handling Consumables Safely
  155
- Lubrication Schedule
  157
- Consumables
  159
- Coolant Specification
  160
- Maintenance and Repairs
  161
- Preparing the Truck for Maintenance and Repairs
  161
- Lifting and Jacking up the Truck Safely
  162
- Replacing Wheels
  163
- Checking the Wheel Attachments
  165
- Opening the Service Panel
  165
- Tilting the Cab
  166
- Replacing Wheels
  170
- Checking the Wheel Attachments
  172
- Hydraulic System
  173
- Engine Maintenance
  176
- Check the Transmission Oil Level
  182
- Performing Other Maintenance Work
  182
- Closing the Motor Compartment
  182
- Checking Electrical Fuses
  183
- Cleaning
  188
- Starter Battery
  190
- Exhaust System
  191
- Restoring the Truck to Service after Maintenance and Repairs
  192
- Decommissioning the Industrial Truck
  193
- Prior to Decommissioning
  194
- During Decommissioning
  194
- Restoring the Truck to Service after Decommissioning
  195
- Safety Tests to be Performed at Intervals and after Unusual Incidents
  196
- Final De-Commissioning, Disposal
  197
- Human Vibration Measurement
  197
- Servicing and Inspection
  198
- Maintenance Checklist DFG
  199
- Operating Company
  199
- Customer Service
  202
- Maintenance Checklist TFG
  211
- Operating Company
  211
- Customer Service
  214

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Jungheinrich DFG 680 Operating Instructions Manual

Jungheinrich DFG 680 Operating Instructions Manual (194 pages)

Brand: Jungheinrich | Category: Front End Loaders | Size: 8 MB

Table of Contents

Table of Contents
6
A Correct Use and Application

10
- General
  10
- Correct Application
  10
- Approved Application Conditions
  11
- Proprietor Responsibilities
  12
- Adding Attachments And/Or Accessories
  12
B Truck Description

14
- Application
  14
- Truck Models and Rated Capacity
  14
- Assemblies and Functional Description
  15
- Assembly Overview
  15
- Functional Description
  16
- Technical Specifications
  18
- Performance Data
  18
- Dimensions
  22
- Weights
  27
- Mast Versions
  28
- Tyre Type
  30
- Engine Data
  31
- EN Norms
  32
- Conditions of Use
  34
- Electrical Requirements
  34
- Identification Points and Data Plates
  35
- Data Plate
  37
- Truck Capacity Plate
  38
- Attachment Capacity Plate
  39
- Jack Attachment Point
  39
- Stability
  39
C Transport and Commissioning

40
- Transport
  40
- Truck Laden
  40
- Centre of Gravity of the Truck
  40
- Lifting the Truck by Crane
  41
- Loading with Another Industrial Truck
  41
- Securing the Truck During Transport
  42
- Using the Truck for the First Time
  43
D Fuelling the Truck

44
- General
  44
- Safety Regulations for Handling Diesel Fuel and LPG
  44
- LPG System Relief Valve
  46
- Adding Diesel
  47
- Fuelling
  47
- Fuelling with Fuel Containers
  48
- LPG Containers
  49
- LPG Bottles
  49
- Liquid Gas Tank
  52
- Fuel Level Indicator
  53
- Display Unit
  53
E Operation

54
- Safety Regulations for the Operation of the Forklift Truck
  54
- Displays and Controls
  56
- Multi-Task Switch
  56
- Solo-Pilot
  58
- Multi-Pilot
  59
- Controls
  60
- Multifunction Display
  62
- Operation of the Multifunction Display
  67
- Dashboard
  77
- Without Air Conditioning System
  77
- With Air Conditioning System
  77
- With Automatic Air Conditioning
  78
- Heater, Fan, Air Conditioning System
  79
- Heater
  79
- Air Conditioning System (O)
  79
- Preparing the Truck for Operation
  83
- Checks and Operations to be Performed before Starting Daily Operation
  83
- Entry and Exit
  85
- Setting up the Operator Position
  86
- Seat Belt
  92
- Industrial Truck Operation
  93
- Safety Regulations for Truck Operation
  93
- Preparing the Truck for Operation
  95
- Operational Checks
  98
- Parking the Truck Securely
  99
- Emergency Disconnect
  101
- Travel
  101
- Steering
  103
- Brakes
  104
- Adjusting the Forks
  106
- 6.10 Replacing the Forks
  107
- 6.11 Lifting, Transporting and Depositing Loads
  108
- 6.12 Operating the Lift Mechanism and Integrated Attachments
  110
- 6.13 Safety Instructions for Operating Additional Attachments
  115
- 6.14 Operating Additional Attachments for the SOLO-PILOT
  118
- 6.15 Operating Additional Attachments for the Multi Pilot
  119
- 6.16 Fitting Additional Attachments
  121
- Towing Trailers
  122
- Optional Equipment
  124
- Sliding Windows
  124
- Emergency Exit
  125
- Driver's Seat Heater
  125
- Adjusting the Multifunction Display
  126
- Fire Extinguisher
  126
- Rockinger Coupling with Hand Lever
  127
- Troubleshooting
  128
- Automatic Emergency Brake
  128
- Troubleshooting
  130
- Operating the Truck Without Its Own Drive System
  131
F Industrial Truck Maintenance

136
- Operational Safety and Environmental Protection
  136
- Maintenance Safety Regulations
  137
- Servicing and Inspection
  142
- Maintenance Checklist
  143
- Maintenance Checklist DFG
  143
- Maintenance Checklist TFG
  146
- DFG/TFG Options Maintenance Checklist
  150
- Lubricants and Lubrication Schedule
  155
- Handling Consumables Safely
  155
- Lubrication Schedule
  157
- Consumables
  159
- Coolant Specification
  160
- Maintenance and Repairs
  161
- Preparing the Truck for Maintenance and Repairs
  161
- Opening the Service Panel
  162
- Tilting the Cab
  162
- Checking the Wheel Attachments
  166
- Hydraulic System
  167
- Engine Maintenance
  170
- Check the Transmission Oil Level
  176
- Performing Other Maintenance Work
  176
- Closing the Motor Compartment
  176
- 6.10 Checking Electrical Fuses
  177
- 6.11 Starter Battery
  182
- 6.12 Exhaust System
  183
- 6.13 Seat Belt Maintenance
  188
- 6.14 Restoring the Truck to Service after Maintenance and Repairs
  189
- Decommissioning the Industrial Truck
  190
- Prior to Decommissioning
  191
- During Decommissioning
  191
- Restoring the Truck to Service after Decommissioning
  192
- Safety Tests to be Performed at Intervals and after Unusual Incidents
  193
- Final De-Commissioning, Disposal
  194
- Human Vibration Measurement
  194

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