Johnson Pump SPXFLOW TopGear BLOC Series Manuals

Johnson Pump SPXFLOW TopGear BLOC Series Manuals

Manuals and User Guides for Johnson Pump SPXFLOW TopGear BLOC Series. We have 1 Johnson Pump SPXFLOW TopGear BLOC Series manual available for free PDF download: Instruction Manual

Johnson Pump SPXFLOW TopGear BLOC Series Instruction Manual

Johnson Pump SPXFLOW TopGear BLOC Series Instruction Manual (64 pages)

INTERNAL GEAR PUMPS

Brand: Johnson Pump | Category: Water Pump | Size: 24.1 MB

Table of Contents

Table of Contents
3
1 Introduction

7
- General
  7
- Reception, Handling and Storage
  7
  - Reception
    7
  - Handling
    7
  - Storage
    7
- Safety
  8
  - General
    8
  - Pump Units
    9
    
    Pump Unit Handling
    9
    
    Installation
    9
    
    Before Commissioning the Pump Unit
    10
    
    Name Plate - CE Declaration of Conformity
    10
- Technical Conventions
  11
2 Pump Description

12
- Type Designation
  12
3 General Technical Information

14
- Pump Standard Parts
  14
- Operating Principle
  14
  - Self-Priming Operation
    15
  - Safety Relief Valve - Working Principle
    15
- Sound
  15
- General Performance
  15
- Main Characteristics
  16
- Pressure
  17
- Sound Level
  17
- Maximum Temperature
  18
- Jacket Options
  18
- Internals
  19
- Mass Moment of Inertia
  20
- Radial Clearances
  20
- Play between Gear Teeth
  20
- Maximum Size of Solid Particles
  20
- Shaft Sealing
  20
- Safety Relief Valve
  21
  - Pressure
    22
  - Heating
    22
  - Safety Relief Valve - Relative Adjustment
    22
  - Sectional Drawings and Part Lists
    24
    
    Single Safety Relief Valve
    24
    
    Heated Spring Casing
    25
    
    Double Safety Relief Valve
    25
- Installation
  26
  - General
    26
  - Location
    26
    
    Short Suction Line
    26
    
    Accessibility
    26
    
    Outdoor Installation
    26
    
    Indoor Installation
    27
    
    Stability
    27
  - Drives
    27
    
    Starting Torque
    27
  - Shaft Rotation for Pump Without Safety Relief Valve
    28
  - Shaft Rotation for Pump with Safety Relief Valve
    28
  - Suction and Discharge Pipes
    30
    
    Forces and Moments
    30
    
    Piping
    30
    
    Isolating Valves
    31
    
    Strainer
    31
  - Secondary Piping
    31
    
    Drain Lines
    31
    
    Heating Jackets
    32
  - Flush Media
    32
  - Guidelines for Assembly
    33
    
    Transport of Pump Unit
    33
    
    Foundation Pump Unit
    33
    
    Variators, Motors
    33
    
    Electric Motor Drive
    33
- Instructions for Start-Up
  35
  - General
    35
  - Cleaning the Pump
    35
    
    Cleaning Suction Line
    35
  - Venting and Filling
    35
  - Checklist - Initial Start-Up
    36
  - Start-Up
    37
  - Shut-Down
    37
  - Abnormal Operation
    37
- Trouble Shooting
  38
  - Instructions for Re-Using and Disposal
    40
    
    Re-Use
    40
    
    Disposal
    40
- Maintenance Instructions
  41
  - General
    41
  - Preparation
    41
    
    Surroundings (on Site)
    41
    
    Tools
    41
    
    Shut-Down
    41
    
    Motor Safety
    41
    
    Conservation
    41
    
    External Cleaning
    41
    
    Electrical Installation
    42
    
    Draining of Fluid
    42
    
    Fluid Circuits
    42
  - Specific Components
    42
    
    Nuts and Bolts
    43
    
    Plastic or Rubber Components
    43
    
    Flat Gaskets
    43
    
    Filter or Suction Strainer
    43
    
    Anti-Friction Bearings
    43
    
    Sleeve Bearings
    43
    
    Shaft Seal - Mechanical Seal
    43
  - Front Pull-Out
    44
  - Back Pull-Out
    44
  - Clearance Adjustment
    44
  - Designation of Threaded Connections
    45
    
    Threaded Connection Rp (Example Rp 1/2)
    45
    
    Threaded Connection G (Example G 1/2)
    45
4 Instructions for Assembly and Disassembly

46
- General
  46
- Tools
  46
- Preparation
  46
- After Disassembly
  46
- Couplling Bush
  47
  - General
    47
  - TG BLOC15-50 to TG BLOC86-100 Coupling Bush Assembly
    47
- Anti-Friction Bearings
  47
  - TG BLOC15-50 to TG BLOC86-100 Disassembly
    47
  - TG BLOC15-50 to TG BLOC86-100 Assembly
    48
- Mechanical Seal
  49
  - General
    49
  - Preparation
    49
  - Special Tools
    49
  - General Instructions During Assembly
    49
  - Assembly of the Rotating Part
    49
  - Assembly of the Stationary Seat
    50
- Pumps
  50
  - General
    50
  - TG BLOC15-50 to TG BLOC86-100
    50
- Relief Valve
  51
  - Disassembly
    51
  - Assembly
    51
5 Sectional Drawings and Part Lists

52
- TG BLOC15-50 to TG BLOC86-100
  52
  - Hydraulic Part
    53
  - Bearing Lantern
    53
  - Jacket
    54
  - Single Mechanical Seal
    54
6 Dimensional Drawings

55
- Standard Pump
  55
  - TG BLOC15-50 to 86-100
    55
- Flange Connections
  56
  - TG BLOC15-50 to 86-100
    56
    
    Cast Iron
    56
    
    Stainless Steel
    57
- Jackets (S) on Pump Cover and Thread Connection
  57
  - TG BLOC15-50 to 86-100
    57
- Safety Relief Valves
  58
- Weights - Mass
  60

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