User Manuals: Johnson Controls XJS 95L Screw Compressor

Manuals and User Guides for Johnson Controls XJS 95L Screw Compressor. We have 1 Johnson Controls XJS 95L Screw Compressor manual available for free PDF download: Installation, Operation And Maintenance Manual

Johnson Controls XJS 95L Installation, Operation And Maintenance Manual

Johnson Controls XJS 95L Installation, Operation And Maintenance Manual (64 pages)

ROTARY SCREW COMPRESSOR UNITS

Brand: Johnson Controls | Category: Air Compressor | Size: 2 MB

Table of Contents

Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
Unit Identification
3
Geometrical Swept Volume Table
4
Installation

5
- Foundation
  5
- HANDLING and MOVING
  5
- Ch Coupling
  6
- Compressor/Motor Couplings
  6
- HOLDING CHARGE and STORAGE
  6
- Skid Removal
  6
- Compressor Oil
  7
- Oil Charge
  7
- Oil Filter(S)
  7
- Oil Heater
  7
- Suction Isolation Valve Mounting
  7
- Thermosyphon Oil Cooling
  8
- Water-Cooled Oil Cooling
  8
- Liquid Injection Oil Cooling
  9
  - Dual Dip Tube Method
    10
- Economizer - High Stage (Optional)
  10
- Electrical
  11
  - Voltage Protection
    11
- Motor Starter Package
  11
- Control Power Regulator
  12
Operation

13
- Mini Mum Burden Ratings
  12
- Compressor Lubrication System
  13
  - No Pump Oil System
    13
  - Cold-Start System
    13
  - Demand Pump Oil System
    14
- OPERATION and START-UP INSTRUCTIONS
  13
- Rxf Compressor
  13
- Compressor Hydraulic System
  14
  - Capacity Control
    14
  - VOLUMIZER ® II VI CONTROL
    15
  - Slide Valve Calibration
    15
- Compressor Oil Separation System
  14
- Compressor Oil Cooling Systems
  16
- Initial Start-Up Procedure
  21
- Normal Start-Up Procedure
  21
- Vfd Skip Frequencies
  21
Maintenance

22
- COMPRESSOR SHUTDOWN and START-UP
  22
- Compressor/Motor Servicing
  22
- General Maintenance
  22
- Normal Maintenance Operations
  22
- General Instructions for Replacing Compressor Unit Components
  23
- Oil Filter, Single Element (58 - 101)
  23
- Oil Filter, Spin-On (Rxf 12 - 50)
  23
- Coalescer Filter Element
  24
- Coalescer Oil Return Strainer
  24
- Li Q Uid Injection Strainer
  24
- OIL PUMP STRAINER (Optional)
  24
- Suction Check Valve Bypass
  24
- Changing Oil
  25
- Suction Strainer Cleaning Procedure
  25
- Demand Pump Disassembly
  26
- Demand Pump Assembly
  27
- Troubleshooting the Demand Pump
  28
- OIL QUALITY and ANALYSIS
  29
- Recommended Maintenance Program
  29
- Vibration Analysis
  29
- Maintenance Schedule
  30
- ABNORMAL OPERATION ANALYSIS and CORRECTION
  31
- Motor Bearings
  31
- Operating Log
  31
- Troubleshooting Guide
  31
- Pressure Transducers - Testing
  32
- Pressure Transducers Replacement
  33
- Slide Valve Transmitter Replacement
  33
- Temperature Sensor Replacement
  33
- Bare Compressor Mounting
  34
- Oil Level Transmitter Replacement
  34
- TEMPERATURE And/Or PRESSURE ADJUSTMENT
  34
- Troubleshooting the Compressor
  35
  - Oil Separator
    35
  - Liquid Injection Oil Cooling System
    35
  - Hydraulic System
    36
- Compressor Port Locations
  37
- Sae Straight Thread O-Ring Fittings - Assembly Procedure
  39
- P & I Diagram
  41
- Wiring Harness
  46
- Proper Installation of Electronic Equipment in an Industrial Environment
  48
  - Wire Sizing
    48
  - Voltage Source
    48
  - Grounding
    49
  - Vfd Applications
    49
  - Conduit
    50
  - Wiring Practices
    50
  - Communications
    52
  - Ups Power and Quantum Lx Panels
    52
- Forms
  53

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