Johnson Controls Frick Vyper 437/362 Horsepower Manuals

Manuals and User Guides for Johnson Controls Frick Vyper 437/362 Horsepower. We have 1 Johnson Controls Frick Vyper 437/362 Horsepower manual available for free PDF download: Manual

Johnson Controls Frick Vyper 437/362 Horsepower Manual (72 pages)

Brand: Johnson Controls | Category: Industrial Equipment | Size: 3 MB

Table of Contents
2
Job Inspection
4
Transit Damage Claims
4
Unit Identification
4
Figure 1 - Vyper ™ Data Plate
4
Installation
5
Foundation
5
Rigging and Handling
5
Frick Vyper ™ Modelnumber Definitions
5
Vyper Pre-Installation Site Checklist
6
Vyper Pre-Operation Site Checklist
6
Pre-Start-Up Inspection
7
General Description
8
Electrical Limits
8
Current Limits
8
Input Short Circuit Limits
8
Environment
8
Coolant Temperature Limits
9
Figure 2 - Flow Rates
9
Heat Exchanger Pressure Drop
10
Figure 3 - Minimum Flow Rates - GLYCOL
10
Figure 4 - Pressure Drop Vs. Flow Rate
10
Proper Installation of Electronic Equipment in an Industrial Environment
11
Wire Sizing
11
Voltage Source
11
Figure 5 - Control Power Transformer
11
Grounding
12
Figure 6 - Control Power Ground Circuit
12
Figure 7 - Package Mounted Starter Ground
12
Vfd Applications
13
Conduit
13
Wiring Practices
13
Figure 8 - Run Wiring Correctly
13
Figure 9 - Daisy-Chaining Ground Wires
14
Communications
15
Ups Power and Quantum ™ Lx Panels
15
Transformers
16
Power Factor Capacitors
16
Soft-Start Sequence
16
Interfacing Electrical Equipment
16
Interference with Electronic Equipment
17
System Operating Conditions
17
Pneumatic Controls
17
Vyper System Overview
17
Figure 10 - Vyper ™ Elementary Wiring Diagram
18
Figure 11 - Comparison of Unfiltered/Filtered Input Current
19
Figure 12 - Harmonic Filter Elementary Wiring Diagram
20
Configuration
21
Vyper ™ Cooling Loop
21
Liquid Cooled Vyper P & I Diagram Economized
22
Liquid Cooled Vyper P & I Diagram Noneconomized
23
Package-Mounted Vyper Blower Motor Rotation
24
Figure 13 - Blower Assembly
24
Figure 13A - Blower Motor Rotation
24
Figure 14 - Blower Motor Nameplate
24
Power and Control Wiring Entry Locations
26
Figure 15 - Insulation Stripped from Power Leads
26
Figure 16 - Fastening the Power Lead
26
Figure 17 - Grounding Lug
26
External Power and Control Wiring
27
Electrical Conduits
27
Figure 18 - Power out Connection Point
27
Figure 19 - Back Wall Power Connections
27
Wiring Diagram Options
28
Motor Thermistor Protection
28
Figure 20 - Motor Thermistor Protection
28
Motor Rtd Thermal Protection
29
Temperature Control Valve Wiring
29
Figure 21 - Motor RTD Thermal Protection
29
Figure 22 - Temperature Control Valve Wiring
29
Drawing Notes
30
Motor Cooling Blower Wiring
30
Figure 23 - Motor Cooling Blower Wiring
30
Figure 24 - Notes for Figures 20 - 23 and 25
30
Analog Board Wiring
31
Figure 25 - Analog Board Wiring
31
Quantum Lx Communications Wiring
32
Installation Check List
32
Figure 26 - Quantum ™ LX Communications Wiring
32
Figure 27 - Unit Wiring Diagram
32
Three Installation Steps
33
Coolant Replacement
33
Figure 28 - Vyper ™ Coolant Circuit
33
Figure 29 - Step 1, Removing the Pipe Plug
33
Figure 30 - Step 2, Connecting a Hose Fitting
33
Figure 31 - Step 3, Opening the Drain Valve
34
Figure 32 - Step 4, Close the Drain and Refill the Unit
34
Figure 33 - Step 5, Reapply Power and Unplug J2
34
Figure 34 - Step 6, Top off the Cooling System
34
Figure 35 - Step 7, Replace the Pipe Plug and Tighten
34
Figure 36 - Step 8, Insert Plug J2 to Stop Coolant Pump
34
Quantum Lx Control Panel
35
Vyper Operation
35
Figure 37 - Home Screen Service Level 2: Press the [Menu] Button then Select Operating Values from the Flydown
36
Figure 38 - Home Screen Service Level 2: Select Vyper from the Menu
36
Figure 39 - Home Screen Service Level 2: Select Vyper Drive Setup
37
Figure 40 - Home Screen Service Level 2: Select Vyper Drive Setup
37
Figure 41 - Harmonic Filter Screen
38
Quantum Lx Panel Setup
39
Accessing the Vyper Setup
39
Figure 42 - Quantum ™ LX Start-Up Screen
39
Setting the User Level
40
Figure 43 - Setting User Level
40
Figure 44 - Home Screen after Changing to Service Level 2
40
Programming
41
Vyper ™ / Quantum ™ Lx Communications
41
Figure 45 - Configuration Screen
41
Figure 46 - Communications Screen
41
Pid Setup
42
Figure 47 - PID Setup
42
Setting the Motor Screen
43
Figure 48 - Motor Screen
43
Vfd and Capacity Control Settings
46
Figure 49 - 5:1 Turndown Suggested Control Strategy
47
Figure 50 - Example 2 VFD and Capacity Control Setpoints
47
Figure 51 - Compressor Safeties Screen
48
Figure 52 - 2:1 Turndown Suggested Control Strategy
48
Figure 53 - Example 2 VFD and Capacity Control Setpoints
49
Figure 54 - Capacity Control Setpoints Screen
49
Vsd Logic Board Setup
50
Setting the Job Fla
50
Figure 55 - Vyper Logic Board
50
Figure 56 - Logic Board SW3
50
Figure 57 - Vyper Logic Board
50
Figure 58 - Logic Board Inside Right Cabinet Door
50
Tables C and D: Job FLA Calculation
51
Figure 59 - Location of Trim Pot on Logic Board
51
Figure 60 - Vyper ™ Level 2 Screen
51
Frick Interface Board Dip Switch Settings
52
Figure 61 - Frick Interface Board
52
Figure 62 - DIP Switch Settings
52
Figure 63 - Control Logic Board
53
Figure 64 - Filter Logic Board
53
Maintenance
54
Standard Maintenance
54
Replacement of the Vyper ™ Power Module
54
Replacement of the Vyper ™ Harmonic Filter Module
55
Frequently Asked Questions
55
Figure 65 - Screw Tightening Sequence
55
Addendum
56
Vyper Alarms / Shutdowns
56
Quantum Lx Load Inhibit, Force Unload Messages
57
Frick Vyper Fault Codes
57
Vsd Fault Code Descriptions
58
Spare Parts Lists
67
Index
69

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Johnson Controls Frick Vyper 437/362 Horsepower Manual (72 pages)

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