Johnson Controls Frick Vyper 305/254 Horsepower Manuals

Manuals and User Guides for Johnson Controls Frick Vyper 305/254 Horsepower. We have 1 Johnson Controls Frick Vyper 305/254 Horsepower manual available for free PDF download: Manual

Johnson Controls Frick Vyper 305/254 Horsepower Manual (72 pages)

Brand: Johnson Controls | Category: Industrial Equipment | Size: 3 MB

Table of Contents
2
Job Inspection
4
Transit Damage Claims
4
Unit Identification
4
Figure 1 - Vyper ™ Data Plate
4
Installation
5
Foundation
5
Rigging and Handling
5
Frick Vyper ™ Modelnumber Definitions
5
Vyper Pre-Installation Site Checklist
6
Vyper Pre-Operation Site Checklist
6
Pre-Start-Up Inspection
7
General Description
8
Electrical Limits
8
Current Limits
8
Input Short Circuit Limits
8
Environment
8
Coolant Temperature Limits
9
Figure 2 - Flow Rates
9
Heat Exchanger Pressure Drop
10
Figure 3 - Minimum Flow Rates - GLYCOL
10
Figure 4 - Pressure Drop Vs. Flow Rate
10
Proper Installation of Electronic Equipment in an Industrial Environment
11
Wire Sizing
11
Voltage Source
11
Figure 5 - Control Power Transformer
11
Grounding
12
Figure 6 - Control Power Ground Circuit
12
Figure 7 - Package Mounted Starter Ground
12
Vfd Applications
13
Conduit
13
Wiring Practices
13
Figure 8 - Run Wiring Correctly
13
Figure 9 - Daisy-Chaining Ground Wires
14
Communications
15
Ups Power and Quantum ™ Lx Panels
15
Transformers
16
Power Factor Capacitors
16
Soft-Start Sequence
16
Interfacing Electrical Equipment
16
Interference with Electronic Equipment
17
System Operating Conditions
17
Pneumatic Controls
17
Vyper System Overview
17
Figure 10 - Vyper ™ Elementary Wiring Diagram
18
Figure 11 - Comparison of Unfiltered/Filtered Input Current
19
Figure 12 - Harmonic Filter Elementary Wiring Diagram
20
Configuration
21
Vyper ™ Cooling Loop
21
Liquid Cooled Vyper P & I Diagram Economized
22
Liquid Cooled Vyper P & I Diagram Noneconomized
23
Package-Mounted Vyper Blower Motor Rotation
24
Figure 13 - Blower Assembly
24
Figure 13A - Blower Motor Rotation
24
Figure 14 - Blower Motor Nameplate
24
Power and Control Wiring Entry Locations
26
Figure 15 - Insulation Stripped from Power Leads
26
Figure 16 - Fastening the Power Lead
26
Figure 17 - Grounding Lug
26
External Power and Control Wiring
27
Electrical Conduits
27
Figure 18 - Power out Connection Point
27
Figure 19 - Back Wall Power Connections
27
Wiring Diagram Options
28
Motor Thermistor Protection
28
Figure 20 - Motor Thermistor Protection
28
Motor Rtd Thermal Protection
29
Temperature Control Valve Wiring
29
Figure 21 - Motor RTD Thermal Protection
29
Figure 22 - Temperature Control Valve Wiring
29
Drawing Notes
30
Motor Cooling Blower Wiring
30
Figure 23 - Motor Cooling Blower Wiring
30
Figure 24 - Notes for Figures 20 - 23 and 25
30
Analog Board Wiring
31
Figure 25 - Analog Board Wiring
31
Quantum Lx Communications Wiring
32
Installation Check List
32
Figure 26 - Quantum ™ LX Communications Wiring
32
Figure 27 - Unit Wiring Diagram
32
Three Installation Steps
33
Coolant Replacement
33
Figure 28 - Vyper ™ Coolant Circuit
33
Figure 29 - Step 1, Removing the Pipe Plug
33
Figure 30 - Step 2, Connecting a Hose Fitting
33
Figure 31 - Step 3, Opening the Drain Valve
34
Figure 32 - Step 4, Close the Drain and Refill the Unit
34
Figure 33 - Step 5, Reapply Power and Unplug J2
34
Figure 34 - Step 6, Top off the Cooling System
34
Figure 35 - Step 7, Replace the Pipe Plug and Tighten
34
Figure 36 - Step 8, Insert Plug J2 to Stop Coolant Pump
34
Quantum Lx Control Panel
35
Vyper Operation
35
Figure 37 - Home Screen Service Level 2: Press the [Menu] Button then Select Operating Values from the Flydown
36
Figure 38 - Home Screen Service Level 2: Select Vyper from the Menu
36
Figure 39 - Home Screen Service Level 2: Select Vyper Drive Setup
37
Figure 40 - Home Screen Service Level 2: Select Vyper Drive Setup
37
Figure 41 - Harmonic Filter Screen
38
Quantum Lx Panel Setup
39
Accessing the Vyper Setup
39
Figure 42 - Quantum ™ LX Start-Up Screen
39
Setting the User Level
40
Figure 43 - Setting User Level
40
Figure 44 - Home Screen after Changing to Service Level 2
40
Programming
41
Vyper ™ / Quantum ™ Lx Communications
41
Figure 45 - Configuration Screen
41
Figure 46 - Communications Screen
41
Pid Setup
42
Figure 47 - PID Setup
42
Setting the Motor Screen
43
Figure 48 - Motor Screen
43
Vfd and Capacity Control Settings
46
Figure 49 - 5:1 Turndown Suggested Control Strategy
47
Figure 50 - Example 2 VFD and Capacity Control Setpoints
47
Figure 51 - Compressor Safeties Screen
48
Figure 52 - 2:1 Turndown Suggested Control Strategy
48
Figure 53 - Example 2 VFD and Capacity Control Setpoints
49
Figure 54 - Capacity Control Setpoints Screen
49
Vsd Logic Board Setup
50
Setting the Job Fla
50
Figure 55 - Vyper Logic Board
50
Figure 56 - Logic Board SW3
50
Figure 57 - Vyper Logic Board
50
Figure 58 - Logic Board Inside Right Cabinet Door
50
Tables C and D: Job FLA Calculation
51
Figure 59 - Location of Trim Pot on Logic Board
51
Figure 60 - Vyper ™ Level 2 Screen
51
Frick Interface Board Dip Switch Settings
52
Figure 61 - Frick Interface Board
52
Figure 62 - DIP Switch Settings
52
Figure 63 - Control Logic Board
53
Figure 64 - Filter Logic Board
53
Maintenance
54
Standard Maintenance
54
Replacement of the Vyper ™ Power Module
54
Replacement of the Vyper ™ Harmonic Filter Module
55
Frequently Asked Questions
55
Figure 65 - Screw Tightening Sequence
55
Addendum
56
Vyper Alarms / Shutdowns
56
Quantum Lx Load Inhibit, Force Unload Messages
57
Frick Vyper Fault Codes
57
Vsd Fault Code Descriptions
58
Spare Parts Lists
67
Index
69

Johnson Controls Categories

Controller

Air Conditioner Thermostat Control Unit Irrigation System

More Johnson Controls Manuals

Johnson Controls Frick Vyper 305/254 Horsepower Manuals

Johnson Controls Frick Vyper 305/254 Horsepower Manual (72 pages)

Table of Contents

Related Products

Johnson Controls Categories