jcb Groundhog 6x4 Manuals

jcb Groundhog 6x4 Manuals

Manuals and User Guides for jcb Groundhog 6x4. We have 1 jcb Groundhog 6x4 manual available for free PDF download: Service Manual

jcb Groundhog 6x4 Service Manual

jcb Groundhog 6x4 Service Manual (227 pages)

Brand: jcb | Category: Offroad Vehicle | Size: 12 MB

Table of Contents

Section 1 - General Information

5
- Table of Contents
  5
- Introduction
  7
- About this Publication
  7
- Machine Identification
  9
- Identifying Your Machine
  9
- Torque Settings
  11
- Zinc Plated Fasteners and Dacromet Fasteners
  11
- Hydraulic Connections
  15
- Service Tools Numerical List
  20
- Sealing and Retaining Compounds
  21
- Consumables
  21
Section 2 - Care and Safety

25
- Introduction
  27
- Safety Notices
  27
- General Safety
  28
- Safety - Yours and Others
  28
- Safety Checklist
  28
- Operating Safety
  29
- Maintenance Safety
  32
- Safety Decals
  37
Section 3 - Routine Maintenance

41
- Health and Safety
  43
- Lubricants
  43
- Routine Maintenance
  43
- Battery
  45
- First Aid - Electrolyte
  45
- Service Schedules
  47
- Coolant Mixtures
  50
- Lubricants and Capacities
  50
- Check for Damage and Cleaning
  52
- Checking the ROPS Structure
  53
- Seat Belt
  54
- Front Axle Trunnions
  55
- Greasing
  55
- MID Axle Drive Couplings
  55
- Lubricating the Drive Chain
  56
- Checking the Wheel Nut Torques
  57
- Tyre Inflation
  57
- Tyres and Wheels
  57
- Changing the Element
  58
- Engine Air Filter
  58
- Changing the Oil and Filter
  59
- Checking the Oil Level
  59
- Engine Oil and Filter
  59
- Checking the Coolant Level
  61
- Engine Cooling System
  61
- Checking Radiator Hoses and Clamps
  62
- Draining, Flushing and Refilling the Coolant
  63
- Cleaning the Radiator
  64
- Alternator Drive Belt
  65
- Fuel System
  66
- Types of Fuel
  66
- Filling the Tank
  67
- Changing the Fuel Filter Element
  68
- Draining the Fuel Filter
  68
- Bleeding the Fuel System
  69
- Checking the Transaxle Oil Level
  70
- Transmission
  70
- Changing the Transaxle Oil
  71
- When Refilling
  71
- Checking the Drive Chain Tension
  72
- Adjusting the Drive Chain Tension
  73
- Battery
  74
- Checking the Battery Terminals
  74
- Checking the Electrolyte Level
  74
- Fuses
  75
- Engine and Related Area
  76
- Troubleshooting
  76
- Monitor Display - Fault Messages
  79
Section B - Body and Framework

89
- General Description Overview
  92
- Body Panels and Covers Centre Console
  94
- Cooling Pack and System
  95
- General Description
  95
- Cooling Pack
  96
- Removal and Replacement
  96
- Fuel Tank
  99
- Removal and Replacement
  99
- Removal
  100
- Replacement
  100
- Fuel Sender - Removal and Replacement
  101
- Removal
  101
- Replacement
  101
Section C - Electrics

105
- Bulbs
  107
- General Electrical Data
  107
- Technical Data
  107
- Fuses and Relays
  109
- Primary Fuses
  109
- Relays
  109
- Circuit Schematic Main Components
  111
- Numerical List
  115
- Service Tools
  115
- Tool Detail Reference
  116
- Measuring DC Voltage
  120
- Measuring Resistance
  120
- Service Procedures Using a Multimeter
  120
- Measuring Continuity
  121
- Measuring Frequency
  121
- Testing a Diode or a Diode Wire
  122
- Battery
  123
- First Aid - Electrolyte
  123
- Maintenance
  123
- Testing
  124
- Specific Gravity Testing
  125
- Alternator
  126
- Charging Circuit Test
  126
- General Description
  126
- Service Precautions
  126
- Alternator Charging Test
  127
- Starter Motor
  129
- Starting Circuit Test
  129
- Introduction
  131
- Wire and Harness Number Identification
  131
- Wire Numbers and Functions
  132
- Wiring Harness Repair
  134
Section D - Controls

149
- Forward - Reverse Selector
  151
- Operation
  151
- Transmission Controls
  151
- Differential Lock
  152
- Operation
  152
- Introduction
  159
Section F - Transmission

164
- Axles
  166
- Data
  166
- Technical Data
  166
- Transaxle
  166
- Variable Speed Drive System
  166
- Wheels and Tyres
  166
- Numerical List
  168
- Service Tools
  168
- Tool Detail Reference
  169
- General Description
  170
- Overview
  170
- Transaxle
  170
- Driver Pulley
  172
- Removal and Replacement
  172
- Replacement
  172
- Driven Pulley
  174
- Removal and Replacement
  174
- Replacement
  174
- Assembly
  176
- Differential Lock Lever Arm
  176
- Dismantling
  176
- Transaxle
  176
- Axles General
  179
- Fitting
  180
- Removal
  180
- Removal and Replacement
  180
Section H - Steering

192
- Data
  194
- Technical Data
  194
- General Description
  196
- Steering System
  196
- Checking and Adjustment
  198
- Wheel Alignment
  198
- Rack and Pinion Steering Gear
  200
- Removal and Replacement
  200
- Tie-Rod Outer Ball Joints
  200
- Universal Joints
  200
- Removal and Replacement
  201
- Replacement
  201
- Steering Rack Mountings
  201
- Inspection
  203
- When Assembling
  203
- Front Wheel Bearings
  204
- Location
  204
- Replacement of Worn Bearings
  204
- Data
  216
- Technical Data
  216
- Numerical List
  218
- Service Tools
  218
- Suspension
  219
- Tool Detail Reference
  219
- Lower Arm (Wishbone)
  222
- Removal and Replacement
  222
- Removal and Replacement
  223

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