jcb 8025 ZTS Manuals

Manuals and User Guides for jcb 8025 ZTS. We have 3 jcb 8025 ZTS manuals available for free PDF download: Operator's Manual, Quick Start Manual

jcb 8025 ZTS Operator's Manual

jcb 8025 ZTS Operator's Manual (332 pages)

Brand: jcb | Category: Excavators | Size: 20.08 MB

Table of Contents

Table of Contents
3
Contents

18
Safety Notices Important Information

18
- Safety Warnings
  18
Introduction

19
- About this Manual
  19
  - Machine Model and Serial Number
    19
  - Using this Manual
    19
  - Left Side, Right Side
    20
  - Cab/Canopy
    21
  - Cross References
    21
- Machine Description
  22
  - The JCB Mini Excavator
    22
  - Intended Use
    22
  - Component Location
    22
Contents

24
- Safety Check List
  24
  - Safety - Yours and Others
    24
  - General Safety
    25
  - Operating Safety
    28
  - Maintenance Safety
    37
- Safety Labels
  49
  - Introduction
    49
  - Safety Label Identification
    50
- Identifying Your Machine
  55
  - Machine Identification Plate
    55
  - Component Identification Plates
    57
- Machine Security
  60
Operation

63
- Introduction
  63
- Before Entering the Cab
  64
Contents

66
- Entering and Leaving the Cab
  66
  - Emergency Exit
    67
- Doors and Windows
  69
- Seat Controls
  76
  - Introduction
    76
  - Standard Seat
    77
  - Suspension Seat (if Fitted)
    78
- Seat Belt
  79
  - Static Seat Belt
    79
- Cab Layout
  82
  - Component Key
    83
Contents

84
- Drive Controls, Switches and Instruments
  84
  - Drive Controls
    84
  - Switches
    88
  - Instrument Panel
    93
  - Heater and Air Conditioning (if Fitted)
    97
- Operating Levers/Pedals
  98
  - Introduction
    98
  - Control Layouts
    98
  - Excavator Controls
    100
  - Dozer Controls
    108
  - Auxiliary Operation
    110
- Safety Equipment
  112
  - Control Locks
    112
  - Beacon
    113
  - Overload Warning System (if Fitted)
    114
  - Fire Extinguisher (if Fitted)
    115
- Before Starting the Engine
  118
- Starting the Engine
  121
  - Warming up
    123
  - Immobiliser
    124
Contents

129
- Stopping and Parking the Machine
  129
- Preparing the Machine for Travel
  131
  - Introduction
    131
  - Preparing for Site Travel
    131
- Working with the Machine
  133
  - Operating Practices and Site Safety
    133
  - Clothing and Safety Equipment
    134
  - Danger Zone
    134
  - Log Moving/Handling
    135
  - Safety Practices
    135
  - Working with the Excavator
    137
  - Lifting (Object Handling)
    143
  - Use of Machines on Gradients or Slopes
    149
  - Working with the Dozer
    151
Contents

153
- Operating Environment
  153
  - Operating in Low Temperatures
    153
  - Operating in a Cold Climate (below 0°C)
    154
  - Operating in High Temperatures
    154
  - Operating in Dusty or Sandy Areas
    155
  - Operating in Coastal Regions
    155
  - Operating on Wet or Soft Ground
    155
- Getting the Machine Moving
  156
  - Operating Practices
    156
  - Operating Procedure
    157
- Refuelling the Machine
  158
  - Low Fuel Levels
    158
  - Filling the Tank
    158
- Moving a Disabled Machine
  161
  - Introduction
    161
  - Lowering the Boom in an Emergency
    161
  - Retrieval
    162
Contents

164
- Transporting the Machine
  164
- Lifting a Machine
  172
- Storage of the Machine
  174
  - Introduction
    174
  - Storage Area
    174
  - Prepare the Machine for Storage
    174
  - Put the Machine into Storage
    175
  - During Storage
    175
  - Take the Machine out of Storage
    176
Contents

177
Routine Maintenance Service Requirements

177
- Introduction
  177
- Owner/Operator Support
  178
- Service/Maintenance Agreements
  179
- Fit for Purpose Tests for Lifting Equipment
  179
- Obtaining Replacement Parts
  179
- Health and Safety
  180
  - Lubricants
    180
  - Battery
    184
- Service Schedules
  188
  - Introduction
    188
  - How to Use the Service Schedules
    189
  - Calendar Equivalents
    190
  - Pre Start Cold Checks, Service Points and Fluid Levels
    191
  - Functional Test and Final Inspection
    196
- Fluids, Lubricants and Capacities
  198
  - Coolant Mixtures
    200
  - Fuels
    202
Contents

209
- Tools
  209
  - Toolbox (if Fitted)
    209
  - Carrying Tools Onto the Machine
    209
- Prepare the Machine for Maintenance
  210
  - Introduction
    210
  - How to Make the Machine Safe (Excavator Lowered)
    211
- Cleaning the Machine
  212
  - Introduction
    212
  - Preparing the Machine for Cleaning
    213
  - Cleaning the Machine
    214
  - Cleaning the Tracks
    215
- Checking for Damage
  217
  - Check the Machine Body and Structure
    217
  - Check the Seat and Seat Belt
    217
  - Check the Hydraulic Hoses and Fittings
    218
  - Check the Electrical Circuits
    219
  - Checking the ROPS/FOPS Structure
    220
  - Checking the Ram Piston Rods
    220
Contents

221
- Greasing
  221
  - Introduction
    221
  - Pivot Pins
    222
  - Slew Ring Bearings
    224
  - Slew Ring Gear Teeth
    225
- Access Panels
  227
  - Introduction
    227
  - Engine Cover
    227
  - Hydraulic Bay Cover
    229
- Electrical System
  230
  - Battery
    230
  - Fuses
    238
- Engine
  240
  - Oil and Filter
    240
  - Cooling System
    244
  - Fan Belt
    247
  - Air Filter
    248
Contents

251
- Fuel System
  251
  - Introduction
    251
  - Water Separator and Engine Fuel Filter
    253
  - Bleeding the System
    256
- Hydraulic System
  258
  - Introduction
    258
  - Releasing the Hydraulic Pressure
    260
  - Oil and Filter
    261
- Tracks and Running Gear
  263
  - Tracks
    263
- Fire Extinguisher (if Fitted)
  268
  - Checking the Fire Extinguisher
    268
Optional Attachments

269
- Introduction
  269
- Attachments for Your Machine
  272
- Impact Protection
  273
Contents

274
- Connecting/Disconnecting Hydraulic Hoses
  274
  - Introduction
    274
  - Connecting the Hydraulic Hoses
    275
  - Disconnecting the Hydraulic Hoses
    277
  - Quick Release Couplings
    279
- Quickhitch Assembly
  283
  - Introduction
    283
  - Installation
    284
  - Removal
    285
  - Maintenance
    285
- Buckets
  286
  - Bucket Selection
    286
  - Removing a Bucket - Non Quickhitch Models
    287
  - Installing a Bucket - Non Quickhitch Models
    289
  - Removing a Bucket from a Quickhitch
    290
  - Installing a Bucket on a Quickhitch
    292
  - Replacing Bucket Teeth
    294
Contents

295
- Quickhitch Rockbreaker
  295
  - Introduction
    295
  - Removing a Quickhitch Rockbreaker
    295
  - Installing a Quickhitch Rockbreaker
    299
  - Operation
    300
Specifications

303
- Lifting Regulations and Safe Working Loads
  303
  - Introduction
    303
- Static Dimensions
  307
- Performance Dimensions
  310
- Auxiliary Pressures
  312
- Noise Data
  313
  - Introduction
    313
  - All Machines
    314
- Vibration
  315
  - Introduction
    315
  - 8026 Cts, 8025 Zts, 8030 Zts
    317
  - 8035 Zts
    318
Contents

321
Warranty Information

321
- Machine Service Record Sheet
  321
- Registration Information
  325
European Community Standards

327
- EC Declaration of Conformity
  327
  - Introduction
    327
  - Explanation of the EC Declaration of Conformity
    330

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jcb 8025 ZTS Operator's Manual

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jcb 8025 ZTS Quick Start Manual

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