User Manuals: Jatco RE4F04B Transmission System

Manuals and User Guides for Jatco RE4F04B Transmission System. We have 1 Jatco RE4F04B Transmission System manual available for free PDF download: Manual

Jatco RE4F04B Manual (708 pages)

Brand: Jatco | Category: Microphone system | Size: 20 MB

Table of Contents
1
18 A/T Does Not Shift

3
Trouble Diagnosis - Index

8
- Alphabetical & P No. Index for DTC
  8
Precautions

10
Preparation

14
- Special Service Tools
  14
- Commercial Service Tools
  17
A/T Fluid

18
- Changing A/T Fluid
  18
- Checking A/T Fluid
  18
- A/T Fluid Cooler Cleaning
  19
Overall System

23
- A/T Electrical Parts Location
  23
- Circuit Diagram
  24
- Cross-Sectional View
  25
- Hydraulic Control Circuit
  26
- Shift Mechanism
  27
- Control System
  36
- Control Mechanism
  38
- Control Valve
  42
On Board Diagnostic System Description

44
Trouble Diagnosis - Introduction

64
- Introduction
  64
- Work Flow
  68
Trouble Diagnosis - Basic Inspection

71
- A/T Fluid Check
  71
- A/T Fluid Cooler Cleaning
  71
- Stall Test
  74
- Line Pressure Test
  77
- Road Test
  78
Trouble Diagnosis - General Description

93
- Symptom Chart
  93
- TCM Terminals and Reference Value
  103
- CAN Communication
  106
Trouble Diagnosis for Power Supply

107
- Wiring Diagram - at - MAIN
  107
- Diagnostic Procedure
  108
Dtc P0705 Park/Neutral Position Switch

110
- On Board Diagnosis Logic
  110
- Possible Cause
  110
- Diagnostic Trouble Code (DTC) Confirmation Pro- Cedure
  110
- Wiring Diagram - at - PNP/SW
  112
- Diagnostic Procedure
  113
Dtc P0710 A/T Fluid Temperature Sensor Circuit

116
- Description
  116
- On Board Diagnosis Logic
  116
- Possible Cause
  116
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  116
- Wiring Diagram - at - FTS
  118
- Diagnostic Procedure
  120
Dtc P0720 Vehicle Speed Sensor·a/T (Revolution Sensor)

122
- Description
  122
- On Board Diagnosis Logic
  122
- Possible Cause
  122
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  122
- Wiring Diagram - at - VSSA/T
  124
- Diagnostic Procedure
  125
Dtc P0725 Engine Speed Signal

127
- Description
  127
- On Board Diagnosis Logic
  127
- Possible Cause
  127
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  127
- Wiring Diagram - at - ENGSS
  128
- Diagnostic Procedure
  129
Dtc P0731 A/T 1St Gear Function

131
- Description
  131
- On Board Diagnosis Logic
  131
- Possible Cause
  131
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  131
- Wiring Diagram - at - 1STSIG
  133
- Diagnostic Procedure
  134
Dtc P0732 A/T 2Nd Gear Function

136
- Description
  136
- On Board Diagnosis Logic
  136
- Possible Cause
  136
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  136
- Wiring Diagram - at - 2NDSIG
  138
- Diagnostic Procedure
  139
Dtc P0733 A/T 3Rd Gear Function

141
- Description
  141
- On Board Diagnosis Logic
  141
- Possible Cause
  141
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  141
- Wiring Diagram - at - 3RDSIG
  143
- Diagnostic Procedure
  144
Dtc P0734 A/T 4Th Gear Function

146
- Description
  146
- On Board Diagnosis Logic
  146
- Possible Cause
  146
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  146
- Wiring Diagram - at - 4THSIG
  148
- Diagnostic Procedure
  149
Dtc P0740 Torque Converter Clutch Solenoid Valve

153
- Description
  153
- On Board Diagnosis Logic
  153
- Possible Cause
  153
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  153
- Wiring Diagram - at - TCV
  155
- Diagnostic Procedure
  156
Dtc P0744 A/T Tcc S/V Function (Lock-Up)

158
- Description
  158
- On Board Diagnosis Logic
  158
- Possible Cause
  158
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  158
- Wiring Diagram - at - TCCSIG
  160
- Diagnostic Procedure
  161
Dtc P0745 Line Pressure Solenoid Valve

166
- On Board Diagnosis Logic
  166
- Possible Cause
  166
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  166
- Revision: November 2006 at
  167
- Wiring Diagram - at - LPSV
  168
- Diagnostic Procedure
  169
Dtc P0750 Shift Solenoid Valve a

172
- Description
  172
- On Board Diagnosis Logic
  172
- Possible Cause
  172
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  172
- Wiring Diagram - at - SSV/A
  174
- Diagnostic Procedure
  175
Dtc P0755 Shift Solenoid Valve B

177
- Description
  177
- On Board Diagnosis Logic
  177
- Possible Cause
  177
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  177
- Wiring Diagram - at - SSV/B
  179
- Diagnostic Procedure
  180
Dtc P1705 Throttle Position Sensor [Accelerator Pedal Position (App) Sen- Sor]

182
- Description
  182
- On Board Diagnosis Logic
  182
- Possible Cause
  182
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  182
- Diagnostic Procedure
  183
Dtc P1760 Overrun Clutch Solenoid Valve

185
- Description
  185
- On Board Diagnosis Logic
  185
- Possible Cause
  185
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  185
- Wiring Diagram - at - OVRCSV
  187
- Diagnostic Procedure
  188
Dtc U1000 Can Communication Line

190
- Description
  190
- On Board Diagnosis Logic
  190
- Possible Cause
  190
- DTC Confirmation Procedure
  190
- Wiring Diagram - at - CAN
  192
- Diagnostic Procedure
  193
- Dtc Batt/Fluid Temp Sen (A/T Fluid Temp Sensor Circuit and Tcm Power Source)
  194
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT and TCM POWER SOURCE) .194 Description

194
- On Board Diagnosis Logic
  194
- Possible Cause
  194
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  194
- Wiring Diagram - at - BA/FTS
  196
- Diagnostic Procedure
  197
Dtc Vehicle Speed Sensor Mtr

201
- Description
  201
- On Board Diagnosis Logic
  201
  - Possible Cause
    201
  - Diagnostic Trouble Code (DTC) Confirmation Procedure
    201
  - Wiring Diagram - at - VSSMTR
    203
  - Diagnostic Procedure
    204
Dtc Turbine Revolution Sensor

205
- Description
  205
- Wiring Diagram - at - TRSA/T
  206
- Diagnostic Procedure
  207
- Component Inspection
  208
Dtc Control Unit (Ram), Control Unit (Rom)

209
- Description
  209
- On Board Diagnosis Logic
  209
- Possible Cause
  209
- Diagnostic Trouble Code (DTC) Confirmation Procedure
  209
- Diagnostic Procedure
  210
Dtc Control Unit (Eep Rom)

211
- Description
  211
- Diagnostic Procedure
  212
Trouble Diagnosis for Symptoms

213
A/T Shift Lock System

260
- Description
  260
- Shift Lock System Electrical Parts Location
  260
- Wiring Diagram - SHIFT
  261
- Shift Lock Control Unit Reference Values
  262
- Component Inspection
  263
Shift Control System

265
- Control Device
  265
- Control Cable
  266
On-Vehicle Service

267
Air Breather Hose

272
- Air Breather Hose - Air Duct Side
  272
- Air Breather Hose - Transaxle Side
  273
Removal and Installation

275
- Removal
  275
- Inspection
  276
- Installation
  277
Overhaul

278
Disassembly

283
Repair for Component Parts

299
- Manual Shaft
  299
- Oil Pump
  302
- Control Valve Assembly
  306
- Control Valve Upper Body
  315
- Control Valve Lower Body
  319
- Reverse Clutch
  321
- High Clutch
  324
- Forward and Overrun Clutches
  328
- Low & Reverse Brake
  334
- Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub
  337
- Output Shaft, Idler Gear, Reduction Pinion Gear and Bearing Retainer
  341
- Band Servo Piston Assembly
  346
- Final Drive
  351
Assembly

356
- Adjustment (1)
  357
- Assembly (2)
  362
- Adjustment (2)
  369
- Assembly (3)
  371
Service Data and Specifications (Sds)

378
- General Specifications
  378
- Shift Schedule
  378
- Stall Revolution
  378
- Line Pressure
  379
- Control Valves
  379
- Accumulator
  379
- Clutch and Brakes
  380
- Final Drive
  382
- Planetary Carrier and Oil Pump
  382
- Input Shaft
  383
- Reduction Pinion Gear
  383
- Band Servo
  384
- Output Shaft
  384
- Bearing Retainer
  385
- Total End Play
  385
- Reverse Clutch End Play
  385
- Removal and Installation
  385
- Shift Solenoid Valves
  385
- Solenoid Valves
  385
- A/T Fluid Temperature Sensor
  386
- Revolution Sensor
  386
- Dropping Resistor
  386
- Turbine Revolution Sensor (Power Train Revolution Sensor)
  386
Index for Dtc

387
- Alphabetical Index
  387
- DTC No. Index
  388
- Re5F22A
  
  387
Precautions

389
Preparation

394
- Special Service Tools
  394
- Commercial Service Tools
  397
A/T Fluid

398
- Changing A/T Fluid
  398
- Checking A/T Fluid
  398
- A/T Fluid Cooler Cleaning
  399
A/T Control System

403
- Cross-Sectional View
  403
- Shift Mechanism
  404
- TCM Function
  421
- Input/Output Signal of TCM
  422
- CAN Communication
  422
- Line Pressure Control
  423
- Shift Control
  423
- Lock-Up Control
  425
On Board Diagnostic (Obd) System

427
- Introduction
  427
- OBD-II Function for A/T System
  427
- One or Two Trip Detection Logic of OBD-II
  427
- OBD-II Diagnostic Trouble Code (DTC)
  427
- Malfunction Indicator Lamp (MIL)
  430
Trouble Diagnosis

431
- DTC Inspection Priority Chart
  431
- Fail-Safe
  431
- How to Perform Trouble Diagnosis for Quick and Accurate Repair
  434
- A/T Electrical Parts Location
  439
- Circuit Diagram
  440
- Inspections before Trouble Diagnosis
  441
- Check before Engine Is Started
  445
- Check at Idle
  445
- Cruise Test - Part 1
  447
- Cruise Test - Part 2
  448
- Cruise Test - Part 3
  449
- Shift Schedule
  450
- Symptom Chart
  451
- TCM Input/Output Signal Reference Values
  459
- CONSULT-II Function (TCM)
  462
- Diagnostic Procedure Without CONSULT-II
  468
Dtc U1000 Can Communication Line

471
- Description
  471
- On Board Diagnosis Logic
  471
- Possible Cause
  471
- DTC Confirmation Procedure
  471
- Wiring Diagram - at - CAN
  472
- Diagnostic Procedure
  473
Dtc P0500 Vehicle Speed Sensor Mtr

474
- Description
  474
- On Board Diagnosis Logic
  474
- Possible Cause
  474
- DTC Confirmation Procedure
  474
- Diagnostic Procedure
  475
Dtc P0613 Tcm Processor

476
- Description
  476
- On Board Diagnosis Logic
  476
- Possible Cause
  476
- DTC Confirmation Procedure
  476
- Diagnostic Procedure
  477
Dtc P0705 Park/Neutral Position Switch

478
- On Board Diagnosis Logic
  478
- Possible Cause
  478
- DTC Confirmation Procedure
  478
- Wiring Diagram - at - PNP/SW
  479
- Diagnostic Procedure
  480
- Component Inspection
  482
Dtc P0710 A/T Fluid Temperature Sensor Circuit

483
- Description
  483
- On Board Diagnosis Logic
  483
- Possible Cause
  483
- DTC Confirmation Procedure
  483
- Wiring Diagram - at - FTS
  484
- Diagnostic Procedure
  485
- Component Inspection
  487
Dtc P0711 Fluid Temperature Sensor Performance

488
- Description
  488
- On Board Diagnosis Logic
  488
- Possible Cause
  488
- DTC Confirmation Procedure
  488
- Wiring Diagram - at - FTSP
  489
- Diagnostic Procedure
  490
- Component Inspection
  492
Dtc P0717 Turbine Revolution Sensor Circuit

493
- Description
  493
- On Board Diagnosis Logic
  493
- Possible Cause
  493
- DTC Confirmation Procedure
  493
- Wiring Diagram - at - TRSC
  494
- Diagnostic Procedure
  495
- Component Inspection
  496
Dtc P0722 Vehicle Speed Sensor A/T (Revolution Sensor) Circuit

497
- Description
  497
- On Board Diagnosis Logic
  497
- Possible Cause
  497
- DTC Confirmation Procedure
  497
- Wiring Diagram - at - VSSATC
  498
- Diagnostic Procedure
  499
- Component Inspection
  500
Dtc P0726 Engine Speed Input Circuit Performance

501
- Description
  501
- On Board Diagnosis Logic
  501
- Possible Cause
  501
- DTC Confirmation Procedure
  501
- Diagnostic Procedure
  501
Dtc P0731 A/T 1St Gear Function

503
- Description
  503
- On Board Diagnosis Logic
  503
- Possible Cause
  503
- DTC Confirmation Procedure
  503
- Wiring Diagram - at - 1STSIG
  504
- Diagnostic Procedure
  505
Dtc P0732 A/T 2Nd Gear Function

506
- Description
  506
- On Board Diagnosis Logic
  506
- Possible Cause
  506
- DTC Confirmation Procedure
  506
- Wiring Diagram - at - 2NDSIG
  508
- Diagnostic Procedure
  510
Dtc P0733 A/T 3Rd Gear Function

512
- Description
  512
- On Board Diagnosis Logic
  512
- Possible Cause
  512
- DTC Confirmation Procedure
  512
- Wiring Diagram - at - 3RDSIG
  514
- Diagnostic Procedure
  516
Dtc P0734 A/T 4Th Gear Function

518
- Description
  518
- On Board Diagnosis Logic
  518
- Possible Cause
  518
- DTC Confirmation Procedure
  518
- Wiring Diagram - at - 4THSIG
  520
- Diagnostic Procedure
  521
Dtc P0735 A/T 5Th Gear Function

523
- Description
  523
- On Board Diagnosis Logic
  523
- Possible Cause
  523
- DTC Confirmation Procedure
  523
- Wiring Diagram - at - 5THSIG
  525
- Diagnostic Procedure
  527
Dtc P0744 A/T Tcc S/V Function (Lock-Up)

529
- Description
  529
- On Board Diagnosis Logic
  529
- Possible Cause
  529
- DTC Confirmation Procedure
  529
- Wiring Diagram - at - TCCSIG
  530
- Diagnostic Procedure
  531
Dtc P0745 Pressure Control Solenoid Valve a (Line Pressure)

532
- Description
  532
- On Board Diagnosis Logic
  532
- Possible Cause
  532
- DTC Confirmation Procedure
  532
- Wiring Diagram - at - PC/A
  533
- Diagnostic Procedure
  534
- Component Inspection
  536
Dtc P0750 Shift Solenoid Valve a

537
- Description
  537
- On Board Diagnosis Logic
  537
- Possible Cause
  537
- DTC Confirmation Procedure
  537
- Wiring Diagram - at - SSV/A
  538
- Diagnostic Procedure
  539
- Component Inspection
  541
Dtc P0755 Shift Solenoid Valve B

542
- Description
  542
- On Board Diagnosis Logic
  542
- Possible Cause
  542
- DTC Confirmation Procedure
  542
- Wiring Diagram - at - SSV/B
  543
- Diagnostic Procedure
  544
- Component Inspection
  546
Dtc P0760 Shift Solenoid Valve C

547
- Description
  547
- On Board Diagnosis Logic
  547
- Possible Cause
  547
- DTC Confirmation Procedure
  547
- Wiring Diagram - at - SSV/C
  548
- Diagnostic Procedure
  549
- Component Inspection
  551
Dtc P0762 Shift Solenoid Valve C Stuck on

552
- On Board Diagnosis Logic
  552
- Possible Cause
  552
- DTC Confirmation Procedure
  552
- Wiring Diagram - at - SSV/CS
  553
- Diagnostic Procedure
  554
- Component Inspection
  556
Dtc P0765 Shift Solenoid Valve D

557
- Description
  557
- On Board Diagnosis Logic
  557
- Possible Cause
  557
- DTC Confirmation Procedure
  557
- Wiring Diagram - at - SSV/D
  558
- Diagnostic Procedure
  559
- Component Inspection
  561
Dtc P0770 Shift Solenoid Valve E

562
- Description
  562
- On Board Diagnosis Logic
  562
- Possible Cause
  562
- DTC Confirmation Procedure
  562
- Wiring Diagram - at - SSV/E
  563
- Diagnostic Procedure
  564
- Component Inspection
  566
Dtc P0775 Pressure Control Solenoid Valve B (Shift Pressure)

567
- Description
  567
- On Board Diagnosis Logic
  567
- Possible Cause
  567
- DTC Confirmation Procedure
  567
- Wiring Diagram - at - PC/B
  568
- Diagnostic Procedure
  569
- Component Inspection
  571
Dtc P0780 Shift

572
- Description
  572
- On Board Diagnosis Logic
  572
- Possible Cause
  572
- DTC Confirmation Procedure
  572
- Wiring Diagram - at - SFTFNC
  573
- Diagnostic Procedure
  575
Dtc P0795 Pressure Control Solenoid Valve C (Tcc and Shift Pressure)

576
- Description
  576
- On Board Diagnosis Logic
  576
- Possible Cause
  576
- DTC Confirmation Procedure
  576
- Wiring Diagram - at - PC/C
  577
- Diagnostic Procedure
  578
- Component Inspection
  580
Dtc P0797 Pressure Control Solenoid Valve C Stuck on

581
- Description
  581
- On Board Diagnosis Logic
  581
- Possible Cause
  581
- DTC Confirmation Procedure
  581
- Wiring Diagram - at - PC/CS
  582
- Diagnostic Procedure
  583
- Component Inspection
  585
Dtc P0826 Manual Mode Switch Circuit

586
- Description
  586
- CONSULT-II Reference Value in Data Monitor Mode
  586
- On Board Diagnosis Logic
  586
- Possible Cause
  586
- DTC Confirmation Procedure
  586
- Wiring Diagram - at - MMSW
  587
- Diagnostic Procedure
  589
- Component Inspection
  591
- Position Indicator
  591
Dtc P0882 Tcm Power Input Signal

592
- Description
  592
- On Board Diagnosis Logic
  592
- Possible Cause
  592
- DTC Confirmation Procedure
  592
- Wiring Diagram - at - PWR/IN
  593
- Diagnostic Procedure
  595
- Component Inspection
  596
Dtc P1726 Electric Throttle Control System

597
- Description
  597
Trouble Diagnosis for Symptoms

598
Shift Control System

619
- Control Device
  619
- Control Cable
  620
A/T Shift Lock System

621
- Description
  621
- Shift Lock System Electrical Parts Location
  621
- Wiring Diagram - at - SHIFT
  622
- Shift Lock Control Unit Reference Values
  623
- Component Inspection
  624
On-Vehicle Service

626
- Revolution Sensor Replacement
  626
- Turbine Revolution Sensor Replacement
  626
- Park/Neutral Position (PNP) Switch Adjustment
  626
- ATF Cooler
  627
- ATF Cooler Valve
  627
- Control Cable Adjustment
  628
- Side Cover
  629
  - Control Valve Assembly
    629
  - Terminal Cord Assembly
    629
Removal and Installation

631
- Removal
  631
- Inspection after Removal
  632
- Installation
  632
Overhaul

634
- Components
  634
- Locations of Needle Bearings, Bearing Races and Thrust Washers
  642
Disassembly

643
Repair for Component Parts

662
Assembly

678
- Adjustment
  685
- Assembly (2)
  686
Service Data and Specifications (Sds)

702
- General Specifications
  702
- Shift Schedule
  702
- Stall Speed
  703
- Line Pressure
  704
- Solenoid Valves
  704
  - Clutch and Brakes
    705
  - Revision: November
    705
- Time Lag
  704
  - Shift Solenoid Valves
    704
- Final Drive
  707
- A/T Fluid Temperature Sensor
  708
- Revolution Sensor
  708
- Turbine Revolution Sensor
  708

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User Manuals: Jatco RE4F04B Transmission System

Jatco RE4F04B Manual (708 pages)

Table of Contents

18 A/T Does Not Shift

Trouble Diagnosis - Index

Precautions

Preparation

A/T Fluid

Overall System

On Board Diagnostic System Description

Trouble Diagnosis - Introduction

Trouble Diagnosis - Basic Inspection

Trouble Diagnosis - General Description

Trouble Diagnosis for Power Supply

Dtc P0705 Park/Neutral Position Switch

Dtc P0710 A/T Fluid Temperature Sensor Circuit

Dtc P0720 Vehicle Speed Sensor·a/T (Revolution Sensor)

Dtc P0725 Engine Speed Signal

Dtc P0731 A/T 1St Gear Function

Dtc P0732 A/T 2Nd Gear Function

Dtc P0733 A/T 3Rd Gear Function

Dtc P0734 A/T 4Th Gear Function

Dtc P0740 Torque Converter Clutch Solenoid Valve

Dtc P0744 A/T Tcc S/V Function (Lock-Up)

Dtc P0745 Line Pressure Solenoid Valve

Dtc P0750 Shift Solenoid Valve a

Dtc P0755 Shift Solenoid Valve B

Dtc P1705 Throttle Position Sensor [Accelerator Pedal Position (App) Sen- Sor]

Dtc P1760 Overrun Clutch Solenoid Valve

Dtc U1000 Can Communication Line

DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT and TCM POWER SOURCE) .194 Description

Dtc Vehicle Speed Sensor Mtr

Dtc Turbine Revolution Sensor

Dtc Control Unit (Ram), Control Unit (Rom)

Dtc Control Unit (Eep Rom)

Trouble Diagnosis for Symptoms

1 A/T Check (Position) Indicator Lamp Does Not Come on

2 Engine Cannot be Started in P and N Position

3 In P Position, Vehicle Moves Forward or Backward When Pushed

4 In N Position, Vehicle Moves

5 Large Shock. N → R Position

6 Vehicle Does Not Creep Backward in R Position

7 Vehicle Does Not Creep Forward in D, 3, 2 or 1 Position

8 Vehicle Cannot be Started from D

9 A/T Does Not Shift: D or Does Not Kickdown: D

10 A/T Does Not Shift: D

11 A/T Does Not Shift: D

12 A/T Does Not Perform Lock-Up

13 A/T Does Not Hold Lock-Up Condition

14 Lock-Up Is Not Released

15 Engine Speed Does Not Return to Idle (Light Braking D 4 → D 3 )

16 Vehicle Does Not Start from D

17 When A/T Selector

19 A/T Does Not Shift:

20 Vehicle Does Not Decelerate by Engine Brake

21 TCM Self-Diagnosis Does Not Activate

A/T Shift Lock System

Shift Control System

On-Vehicle Service

Air Breather Hose

Removal and Installation

Overhaul

Disassembly

Repair for Component Parts

Assembly

Service Data and Specifications (Sds)

Index for Dtc

Re5F22A

Precautions

Preparation

A/T Fluid

A/T Control System

On Board Diagnostic (Obd) System

Trouble Diagnosis

Dtc U1000 Can Communication Line

Dtc P0500 Vehicle Speed Sensor Mtr

Dtc P0613 Tcm Processor

Dtc P0705 Park/Neutral Position Switch

Dtc P0710 A/T Fluid Temperature Sensor Circuit

Dtc P0711 Fluid Temperature Sensor Performance