ITW Alpine ALS 4.0 XE Manuals

Manuals and User Guides for ITW Alpine ALS 4.0 XE. We have 1 ITW Alpine ALS 4.0 XE manual available for free PDF download: Product Manual

ITW Alpine ALS 4.0 XE Product Manual (80 pages)

Linear Saw

Brand: ITW | Category: Saw | Size: 17 MB

Table of Contents
3
Introduction
5
Parts List
5
General Specifications
6
Machine Capacity
6
Equipment Specifications
7
Service Requirements
8
Getting to Know the als 4.0
8
System Overview
8
Clamp
8
Pusher
8
Sensors
10
Edge Detect Sensor (EDS)
10
Lumber Present Sensor (LPS)
10
Operator Console
10
Getting Data to the Saw
10
General
10
Network
10
USB Device
11
ALS 4.0 Software
11
ALS 4.0 Home Screen
11
Auto Screen
12
Job Select Menu
12
Current Stock Length Menu
13
Utility Tools
13
Create a Pick List
14
Single Piece Run
14
Automatic Screen Operations
15
Load Lumber Screen
15
Cut Status Screen
16
Change Stock Screen (Single Stock Option)
17
Semi-Automatic Operation
18
Board Select
18
Semi-Auto Save
19
Bevel
19
Manual Control
20
Manual Axis Control
20
System Options Menu
22
General Options (1)
22
Optimization Options (2)
22
Pick List Options (3)
23
Cutting Options (4)
23
Saw-Production Reporter Options (5)
23
Standard Piece List (6)
23
Pick List Sort Options (7)
25
Printer Setup (8)
25
Bevel Options (9)
26
Advanced Options (10)
27
Optimizer
29
Introduction
29
How It Works
29
Optimizer Options
30
Nesting
31
Non-Optimize Look Ahead
31
Pick List Options
32
Stock Sorting
32
Optimizing Example
32
Additional Options
33
Names/Paths
34
Standard Pieces
34
Introduction
34
How It Works
34
Entering Standard Pieces
34
Capture a Piece from a Job
34
Creating a Pick List
35
Auto Infeed System
36
XML Files
37
Calibration Procedure
38
Turn off Power
38
L1/L2 Belt Feeder Alignment
38
Infeed & Outfeed Conveyor Alignment
38
Calibrate Bevel Axis (B1)
39
Calibrate the Cut Angle (A1)
40
Calibrate Center of Rotation
41
Calibrate Centerline (T1)
43
L1/L2 Belt Tension Adjustment
45
Calibrate Cut Length (L1/L2)
45
Check Alignment of the T/Z Slide & Belt Feeders
47
Maintenance
49
Parts Identification
49
Inkjet Printer
49
Inside the Cutting Cabinet
49
Automated Infeed
52
Outfeed
53
Main Saw Electrical Cabinet
55
Printer Electrical Cabinet
56
Cleaning
57
Machine Lubrication
57
Automated Infeed
59
EXLAR® Actuator Maintenance
59
EXLAR Actuator Belt Change
59
Removing the Z1 Actuator
62
Inkjet Printer
62
Conveyor Belt Replacement & Tensioning
62
Conveyor Belt Removal & Installation
62
Waste Conveyor Belt Tensioning
63
Small Parts Conveyor
64
Troubleshooting
65
Incorrect Homing/Cannot Home the Machine
65
Centerline Is off
65
Length Is Not Correct
65
Conveyor will Not Start
66
Printer will Not Print
66
Prints same Information
67
Cannot Read the Print Information
67
Inconsistent Print Placement
67
Automated Infeed Bad Lumber Load
68
Automated Infeed will Not Start
68
L1 Belt Runs in Reverse
68
Pneumatic Cylinder Does Not Actuate or Actuates Slowly
69
Blade Motor will Not Start
69
Machine Stops During Cutting Operation
69
Bevel Troubleshooting
70
E-Stop Troubleshooting
71
Error Log Diagnostics
72
System Diagnostics and Troubleshooting
72
Appendix A - Maintenance Intervals
73
Appendix B - Pneumatic System Schematic
74
Appendix B - Pneumatic System Schematic
75
Appendix C - Unit Conversion Tables
76
Appendix D - Terms Glossary
78
Appendix E - Warranty
79
Appendix F - Bibliography
79

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ITW Alpine ALS 4.0 XE Manuals

ITW Alpine ALS 4.0 XE Product Manual (80 pages)

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