Intelli-Fin 1 Manuals

Manuals and User Guides for Intelli-Fin 1. We have 2 Intelli-Fin 1 manuals available for free PDF download: Installation And Service Manual

Intelli-Fin 1 Installation And Service Manual

Intelli-Fin 1 Installation And Service Manual (80 pages)

Hot Water Heating Boilers Domestic Hot Water Supply Boilers 1,500,000 — 1,700,000 — 2,000,000 Btu/hr Models

Brand: Intelli-Fin | Category: Boiler | Size: 2 MB

Table of Contents

Warranty
1
Safety Warnings
3
Codes
3
Installation Requirements

4
Venting Systems

8
- Category IV Venting
  9
- Direct Vent Systems
  13
  - Air Inlet Pipe Materials
    14
  - Air Inlet Pipe Length Requirements
    14
  - Vertical Direct Vent
    15
    
    Location Requirements
    15
    
    Multiple Direct Vent Installations
    16
  - Horizontal Direct Vent
    16
    
    Location Requirements
    16
    
    Air Inlet
    17
    
    Multiple Direct Vent Installations
    18
  - Intelli-Vent Systems
    18
    
    Materials
    18
    
    Length Requirements
    18
    
    Vertical Flue - Sidewall Air
    19
    
    Sidewall Flue - Rooftop Air
    20
    
    Sidewall Flue - Sidewall Air
    21
Gas Supply

23
- Gas Pressures and Piping
  23
- Manifold Pressure
  23
- Supply Pressure Measurement
  25
- Checking Manifold Gas Pressure
  26
- Manifold Pressure Measurement
  26
- Water Connections
  27
- Secondary Heat Exchanger
  28
- Integral Bypass
  29
  - Valve and Pump
    29
  - Synchronization
    29
  - Set-Up Maximum Flow
    30
  - Bypass Operation
    31
Minimum Water Temperatures

31
- Flow Switch
  32
- Low Water Cutoff
  32
- Gas Train
  32
- Relief Valve
  33
  - Ratio Gas Valve
    33
  - Diaphragm Gas Valve
    33
  - Electrical Connections
    34
- Electrical Requirements
  34
- Jacket
  34
Components and Controls

35
- Variable Frequency Drive
  36
- Low Air Pressure Switch
  37
- Gas Pressure Switches
  37
- Excel 10 Boiler Interface Controller
  38
- Manual Override Control
  39
- Temperature Adjustment
  39
- Display Default Values
  40
- Command Display
  40
  - Password
    40
  - Changeable Points
    40
  - Points from Screen of Command Display
    41
  - Data Points in Display
    41
  - Status Points - Operation
    43
  - Status Points - Alarm
    44
  - Outdoor Reset Function
    44
  - Multiple Appliance Installations
    45
    
    Sequencing Options
    45
    
    E-Bus Connection
    46
  - Temperature Limit Control
    48
  - Hot Surface Ignition System
    49
    
    Hot Surface Igniter
    49
    
    Diagnostic Status LED
    49
  - Operation/Diagnostic Lights and Switches
    51
  - Burner Assembly
    51
  - Combustion Air Blower
    52
  - Condensate Management System
    53
    
    Installation and Operation
    53
    
    Condensate Trap Installation
    54
Lighting Instructions

55
Sequence of Operation

57
Maintenance

58
- Vent System
  58
- Flame Patterns
  58
- Burner Removal and Cleaning
  59
- Heat Exchanger Inspection
  61
- Lubrication
  62
- Combustion Air Measurements
  62
- Freeze Protection
  63
Freeze Protection for Aheating Boiler System

64
- Heating Boiler Installations
  64
- Piping
  64
  - Water Connections Heating Boilers Only
    64
  - Water Treatment
    64
- Piping Length and Diameter
  65
  - Integral Pump Limitations
    65
  - Boiler Pump Operation
    65
  - Primary/Secondary Piping
    66
  - Minimum Water Temperatures
    66
  - Three Way Valves
    67
  - Boiler Flow Rates
    67
    
    Temperature/Pressure Gauge
    68
    
    Typical Heating Boiler Installations
    68
  - Placing the Boiler in Operation
    68
  - Installation with Achilled Water System
    69
  - Boiler Temperature Control
    69
  - Set-Up Maximum Flow
    70
  - Water Heaters
    70
Water Heater/Domestic Hot Water Supply Boiler

70
- Typical Piping
  70
- Water Velocity Control
  70
- Temperature Rise
  71
- Water Chemistry
  72
- Piping Requirements
  73
- Pump Operation
  74
  - Heat Exchanger
    74
  - Thermostat Settings
    75
- Temperature Adjustment
  75
- Minimum Inlet Temperatures
  75
- Risk of Scald Warnings
  76
- Relief Valve
  76
  - Thermal Expansion
    76
  - Cathodic Protection
    76
Ladder Diagram

77
Wiring Diagram

78

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Intelli-Fin 1 Installation And Service Manual

Intelli-Fin 1 Installation And Service Manual (80 pages)

Hot Water Heating Boilers Domestic Hot Water Supply Boilers 1,500,000 — 1,700,000 — 2,000,000 Btu/hr Models

Brand: Intelli-Fin | Category: Boiler | Size: 2 MB

Table of Contents

Warranty
1
Table of Contents
2
Safety Warnings
3
Codes
3
Installation Requirements

4
Venting Systems

8
- Category IV Venting
  9
  - Flue Pipe Materials
    9
  - Installation Guidelines
    9
  - Vent Length Requirements
    10
  - Drain Tee Installation
    10
  - Vertical Terminations
    11
  - Sidewall Terminations
    12
- Direct Vent Systems
  13
  - Air Inlet Pipe Materials
    14
  - Air Inlet Pipe Length Requirements
    14
  - Vertical Direct Vent
    15
    
    Location Requirements
    15
    
    Multiple Direct Vent Installations
    16
  - Horizontal Direct Vent
    16
    
    Location Requirements
    16
    
    Multiple Direct Vent Installations
    18
  - Intelli-Vent Systems
    18
    
    Materials
    18
    
    Length Requirements
    18
    
    Vertical Flue - Sidewall Air
    19
    
    Sidewall Flue - Rooftop Air
    20
    
    Sidewall Flue - Sidewall Air
    21
Gas Supply

23
- Gas Pressures and Piping
  23
- Manifold Pressure
  23
  - Multiple Installations Gas Pipe Size Chart
    24
  - Recommended Gas Pipe Size
    24
- Supply Pressure Measurement
  25
- Manifold Pressure Measurement
  26
- Water Connections
  27
- Heat Exchangers
  28
- Integral Bypass
  29
  - Valve and Pump
    29
  - Synchronization
    29
  - Set-Up Maximum Flow
    30
  - Bypass Operation
    31
Minimum Water Temperatures

31
- Flow Switch
  32
- Low Water Cutoff
  32
- Gas Train
  32
- Relief Valve
  33
  - Ratio Gas Valve
    33
  - Diaphragm Gas Valve
    33
- Electrical Requirements
  34
- Jacket
  34
Components and Controls

35
- Variable Frequency Drive
  36
- Low Air Pressure Switch
  37
- Gas Pressure Switches
  37
- Excel 10 Boiler Interface Controller
  38
- Manual Override Control
  39
- Temperature Adjustment
  39
- Command Display
  39
  - Password
    40
  - Changeable Points
    40
  - Display Default Values
    40
  - Data Points in Display
    41
  - Status Points - Operation
    43
  - Status Points - Alarm
    44
  - Outdoor Reset Function
    44
  - Multiple Appliance Installations
    45
    
    Sequencing Options
    45
    
    E-Bus Connection
    46
  - Temperature Limit Control
    48
  - Hot Surface Ignition Control
    48
    
    Hot Surface Igniter
    49
    
    Diagnostic Status LED
    49
  - Operation/Diagnostic Lights and Switches
    51
  - Burner Assembly
    51
  - Combustion Air Blower
    52
  - Condensate Management System
    53
    
    Installation and Operation
    53
    
    Condensate Trap Installation
    54
Lighting Instructions

55
Sequence of Operation

57
Maintenance

57
- Maintenance and Annual Startup
  58
- Vent System
  58
- Flame Patterns
  58
- Condensate Testing
  59
- Burner Cleaning
  59
- Heat Exchanger Inspection
  61
- Lubrication
  62
- Combustion Air Measurements
  62
- Freeze Protection
  63
Heating Boiler

64
- Piping
  64
- Piping Length and Diameter
  65
  - Integral Pump Limitations
    65
  - Boiler Pump Operation
    65
  - Primary/Secondary Piping
    66
  - Minimum Water Temperatures
    66
  - Three Way Valves
    67
  - Boiler Flow Rates
    67
  - Placing the Boiler in Operation
    68
  - Boiler Temperature Control
    69
  - Boiler Operation
    69
Water Heater/Domestic Hot Water Supply Boiler

70
- Typical Piping
  70
- Set-Up Maximum Flow
  70
- Water Heaters
  70
- Temperature Rise
  71
- Water Chemistry
  72
- Piping Requirements
  73
- Pump Operation
  74
- Temperature Adjustment
  75
- Minimum Inlet Temperatures
  75
- Risk of Scald Warnings
  76
- Relief Valve
  76
Ladder Diagram

77
Wiring Diagram

78
Revision Notes

80

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