Ingersoll-Rand P425 Manuals

Manuals and User Guides for Ingersoll-Rand P425. We have 1 Ingersoll-Rand P425 manual available for free PDF download: Operating & Maintenance Manual

Ingersoll-Rand P425 Operating & Maintenance Manual (135 pages)

Brand: Ingersoll-Rand | Category: Air Compressor | Size: 1 MB

Table of Contents
3
Foreword
9
Foreword
10
Warranty
13
Warranty
14
General Warranty Information
16
Extended Limited Airend Warranty
18
Warranty Registration
19
Complete Machine Registration
19
Engine Registration
19
Decals
21
Decals
22
Noise Emission
31
Noise Emission Control Maintenance Log
32
Noise Emission Warranty
32
Introduction
33
Maintenance Schedule
33
Compressed Air Leaks
33
Safety and Control Systems
33
Acoustic Materials
33
Fasteners
34
Enclosure Panels
34
Air Intake and Engine Exhaust
34
Cooling Systems
34
Isolation Mounts
34
Engine Operation
34
Fuels and Lubricants
34
Safety
37
Safety
38
General Information
38
Compressed Air
39
Materials
40
Battery
40
Radiator
40
Transport
41
Safety Chains/Connections and Their Adjustment
41
Operating & Maintenance Manual
41
General Arrangement
43
General Arrangement
44
Compressor
46
Lubricating Oil Specification
48
Engine
49
Commissioning
49
Operating Instructions
51
Operating Instructions
52
Prior to Starting
52
Control Panel
54
Diagnostic/Auto Shutdown (Standard)
54
Starting the Machine
61
Push after Warm up
62
Dual Pressure When Fitted
62
Stopping the Machine
62
Emergency Stopping
62
Re-Starting after an Emergency
63
Monitoring During Operation
63
Decommissioning
63
Engine
64
Engine Serial Number Plate
64
Fuels, Lubricants and Coolant
64
Diesel Fuel
64
Required Fuel Properties
64
Sulfur Content
64
Bio-Diesel Fuel
65
Handling and Storing Bio-Diesel Fuel
65
Diesel Fuel Storage
66
Minimizing the Effect of Cold Weather on Diesel Engines
66
Diesel Engine Oil
67
Diesel Engine Coolant
67
Supplemental Coolant Additives
68
Coolant Drain Intervals
68
Operating in Warm Temperature Climates
69
Lubrication
71
Lubrication
72
Lubrication and Maintenance Service Interval Chart
72
Lubrication & Maintenance/Daily
73
Daily Pre-Starting Checks
73
Changing Engine Oil and Replacing Filter
73
To Change Engine Oil and Oil Filter
74
Cleaning Crankcase Vent Tube
75
Replacing Fuel Filter Elements
75
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
76
Checking Belt Wear
76
Checking Tensioner Spring Tension
76
Checking Engine Electrical Ground Connections
77
Replenishing Supplemental Coolant Additives (Scas) between Coolant Changes
77
Replacing Fan and Alternator Belts
78
Bleeding the Fuel System
78
At Fuel Injection Pump
79
At Fuel Injection Nozzles
79
Do Not Modify Fuel System
79
Troubleshooting
80
General Troubleshooting Information
80
Precautions for Welding on Engines Equipped with Electronic Engine Control Unit (ECU)
80
Displaying of Diagnostic Trouble Codes (Dtcs)
86
Intermittent Fault Diagnostics (with Electronic Controls)
86
Suggestions for Diagnosing Intermittent Faults
86
Possible Causes of Intermittent Faults
87
Storage
87
Engine Storage Guidelines
87
Preparing Engine for Long Term Storage
87
Removing Engine from Long Term Storage
88
Specifications
89
Engine Crankcase Oil Fill Quantities
90
Lubrication and Maintenance Records
90
Using Lubrication and Maintenance Records
90
Emission System Warranty
90
Emissions Control System Certification Label
91
Maintenance
93
Maintenance
94
Routine Maintenance
99
Productive Shutdown System
101
Scavenge Line
101
Compressor Oil Filter
102
Compressor Oil Separator Element
103
Compressor Oil Cooler and Engine Radiator
104
Air Filter Elements
105
Ventilation
105
Cooling Fan Drive
105
Fuel System
106
Fuel Filter Water Separator
106
Charge Air Cooler Pipework
106
Hoses
106
Electrical System
106
Battery
107
Pressure System
107
Tyres/Tyre/Tire Pressure
107
Running Gear/Wheels
107
Lubrication
108
Engine Lubricating Oil
108
Engine Lubricating Oil Specification
108
Engine Oil Filter Element
108
Compressor Lubricating Oil
108
Compressor Oil Filter Element
109
Running Gear Wheel Bearings
109
Speed and Pressure Regulation Adjustment
110
Machine Systems
115
Machine Systems
116
Wedge to Engine Interface - IR Engine
117
Harness System Schematic
118
J1939 CAN Communications Schematic
118
Service Tools
119
Service Tools
120
Electronic Systems
120
Service Tools
122
Electrical Parts
124
Fault Finding
125
Fault Finding
126
Operating & Maintenance Manual
126
Options
131
Options - Lubricator
132
Safety
132
General Information
132
Operating Instructions
133
Commissioning
133
Prior to Starting
133
Maintenance
133
Fault Finding
133

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