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Ingersoll-Rand M150 Portable Generator Manuals
Manuals and User Guides for Ingersoll-Rand M150 Portable Generator. We have
3
Ingersoll-Rand M150 Portable Generator manuals available for free PDF download: Users Manual And Maintenance Manual
Ingersoll-Rand M150 Users Manual And Maintenance Manual (370 pages)
Generating sets
Brand:
Ingersoll-Rand
| Category:
Portable Generator
| Size: 13 MB
Table of Contents
Users Guide and Maintenance Manual
4
Table of Contents
4
1 Preamble
6
Introduction
6
General Recommendations
6
Structure of the Reference Material
7
Pictograms and Their Meanings
7
Safety Instructions and Regulations
9
General Advice
9
Risks Related to Exhaust Gases and Fuels
11
Risks Related to Feed Gas (Concerns Gas Sets)
11
Risk of Fire, Burns and Explosion
12
Risks Related to Toxic Products
12
Risks Related to Electrical Networks
13
Dangers Presented by Electric Currents (First Aid)
14
Risks Related to Moving the Set
14
Recommendation for the Operator and Environment
15
Identifying Sets
16
2 Installation
18
Unloading
18
Example of Material
18
Instructions for Unloading
18
Safety During Unloading
18
Slings
18
Fork Lift Truck
19
3 Installation of Mobile Site Sets
20
Specific Arrangements
20
4 Road Trailer
21
Trailer Linkage
21
Check before Towing
22
Driving
22
Unhitching the Trailer
22
Implementation for Installation
23
5 Battery Maintenance
24
6 Fuel and Consumables
25
Circuit Capacities - Mitsubishi Engines
25
Circuit Capacities - John Deere Engines
26
Circuit Capacities - Volvo Engines
27
Section 2
91
Record Keeping
95
Powertech Medallion
95
Engine Serial Number Plate
95
Record Engine Serial Number
96
Engine Option Codes
97
Record Fuel Injection Pump Model Number
99
Safety
100
Fuels, Lubricants, and Coolant
111
Diesel Fuel
111
Lubricity of Diesel Fuel
112
Filling Fuel Tank
112
Bio-Diesel Fuel
113
Handling and Storing Bio-Diesel Fuel
114
Diesel Fuel Storage
115
Dieselscan Fuel Analysis
115
Minimizing the Effect of Cold Weather on Diesel Engines
116
Diesel Engine Break-In Oil
118
Diesel Engine Oil
119
Diesel Engine Oil Service Intervals
120
Mixing of Lubricants
120
OILSCAN ® and COOLSCAN
120
Alternative and Synthetic Lubricants
121
Lubricant Storage
121
Grease
122
Diesel Engine Coolant
123
Diesel Engine Coolants, Supplemental Additive Information
124
Testing Diesel Engine Coolant
125
Supplemental Coolant Additives
126
Operating in Warm Temperature Climates
127
Disposing of Coolant
127
Engine Operating Guidelines
128
Electronic Instrument (Gauge) Panel
128
Using Diagnostic Gauge to Access Engine Information
134
Using Touch Switches to Display Information
136
Changing Units of Measure (English or Metric)
138
Viewing Engine Configuration Data
140
Viewing Active Engine Service Codes (DTC)
142
Viewing Stored Service Codes (DTC) in Engine ECU
143
Engine Break-In Service
144
Starting the Engine
147
Normal Engine Operation
149
Warming Engine
150
Cold Weather Operation
151
Using a Booster Battery or Charger
153
Avoid Excessive Engine Idling
154
Changing Engine Speeds
155
Stopping the Engine
156
Auxiliary Gear Drive Limitations
157
Generator Set (Standby) Applications
157
Lubrication and Maintenance
158
Observe Service Intervals
158
Use Correct Fuels, Lubricants, and Coolant
158
Lubrication and Maintenance Service Interval Chart-Standard Industrial Engines
159
Lubrication and Maintenance Service Interval Chart-Generator (Standby) Applications
161
Lubrication & Maintenance/Daily
163
Daily Prestarting Checks
163
Lubrication & Maintenance/500 Hour/12 Month
167
Servicing Fire Extinguisher
167
Checking Engine Mounts
167
Servicing Battery
168
Manual Belt Tensioner Adjustment
170
Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method for Engines Without Auxiliary Drive)
171
Changing Engine Oil and Replacing Filter
173
Cleaning Crankcase Vent Tube
175
Checking Air Intake System
176
Replacing Fuel Filter Elements
177
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
179
Continued on Next Page
179
Checking Engine Electrical Ground Connections
181
Checking Cooling System
181
Replenishing Supplemental Coolant Additives (Scas) between Coolant Changes
182
Testing Diesel Engine Coolant
184
Pressure Testing Cooling System
185
Lubrication & Maint./2000 Hour/24 Month
187
Checking Crankshaft Vibration Damper
187
(6-Cylinder Engine Only)
187
Flushing Cooling System
188
Testing Thermostats Opening Temperature
191
Check and Adjust Valve Clearance (All Engines Except 4045HF475 and 6068HF475)
194
Check and Adjust Valve Clearance (4045HF475 and 6068HF475 Engines)
197
Test Glow Plugs for Continuity (4045HF475 and 6068HF475 Engines)
200
Service as Required
201
Additional Service Information
201
Do Not Modify Fuel System
201
Adding Coolant
202
Replacing Single Stage Air Cleaner
204
Replacing Axial Seal Air Cleaner Filter Element
205
Replacing Radial Seal Air Cleaner Filter Element
207
Replacing Fan and Alternator Belts
209
Checking Fuses
210
Bleeding the Fuel System (Engines with Electronic Fuel Systems and Bosch VP44 Pump)
211
Bleed the Fuel System (Engines with Electronic Fuel Systems and Stanadyne DE10 Pump)
213
Bleed the Fuel System (Engines with Electronic Fuel Systems and Denso High Pressure Common Rail) (4045HF475, 6068HF475)
216
Troubleshooting
218
General Troubleshooting Information
218
Precautions for Welding on Engines Equipped with Electronic Engine Control Unit (ECU)
219
Engine Wiring Layout (Electronic Fuel System with Stanadyne DE10 Injection Pump)
220
Engine Wiring Layout (Electronic Fuel System with Bosch VP44 Injection Pump)
221
Engine Wiring Layout (Electronic Fuel System with Denso High Pressure Common Rail)
222
Engine Wiring Diagram (Electronic Instrument Panel)
223
Engine Wiring Diagram
224
Electronic Instrument Panel)
233
Diagnostic Trouble Code Procedure
233
Displaying of Diagnostic Trouble Codes (Dtcs)
234
Listing of Diagnostic Trouble Codes (Dtcs) (Engines with Electronic Fuel Systems and Stanadyne DE10 Pump)
235
Listing of Diagnostic Trouble Codes (Dtcs) (Engines with Electronic Fuel Systems and Bosch VP44 Pump)
237
Listing of Diagnostic Trouble Codes (Dtcs) (Engines with Electronic Fuel Systems and Denso High Pressure Common Rail)
239
Intermittent Fault Diagnostics (with Electronic Controls)
241
Storage
242
Engine Storage Guidelines
242
Preparing Engine for Long Term Storage
243
Removing Engine from Long Term Storage
244
Specifications
245
General OEM Engine Specifications
245
Engine Power Ratings and Fuel System
247
Specifications
247
Engine Crankcase Oil Fill Quantities
249
Unified Inch Bolt and Cap Screw Torque Values
250
Metric Bolt and Cap Screw Torque Values
251
Lubrication and Maintenance Records
252
Using Lubrication and Maintenance Records
252
Daily (Prestarting) Service
252
Hour/12 Month Service
253
2000 Hour/24 Month Service
254
Service as Required
255
Emission System Warranty
256
EPA Emmission Control Warranty Statement
256
Section 3
269
Engine Function 6068H
271
Engine Jd 6068H Detail
272
Oil Sump Drain Pump Assembly
273
Air Filter Heavy Duty Assembly
274
Air Filter 080350 Detail
275
Air Heater Assembly
276
Trans. Water Temperature-Oil Pressure Assembly
277
Engine Wiring Loom 6068H
278
Output Cables Alternator Assembly
279
Alternator Ls 462M Assembly
280
Alternator Ls 462M3 Sae 3/11,5 Detail
281
Radiator Fittings Jd6068H Assembly
282
Radiator 030620 Detail
283
Fuel Tank M214 Assembly
284
Fuel Filler 050110 Detail
285
Fuel Prefilter Kit Assembly
286
Exhaust Muffler M216 Assembly
288
Hot Spot Guards Assembly
289
Frame M216 Jd 6068 Assembly
290
G200 Accessory Assembly
291
M216 Miscellaneous Assembly
292
Wbh Canopy M216 Assembly Beige
294
Panel Door M216/413 Assembly
295
Emergency Stop Panel Assembly
296
R3000 Bracket Assembly
297
Earth Rod with Cable Canopy Assembly
298
Intelisys Tm Assembly
299
Intellisystm Panel Sheet Metal Assembly
299
Intellisystm Option Cb12 Card
301
Intellisystm Option Using Platen
302
Intellisystm Option Tension Potentiometer
303
Intellisystm Option Earth Leakage Relay
304
Intellisystm Panel 12Vdc Assembly
305
Intellisystm Option Emergency Stop
306
Intellisystm Wiring Loom Function
307
Terminal Block Housing 250<I<=480A Assembly
308
Panel Door M403 Assembly
309
Power Terminal Connections 360A Assembly
310
Terminal Connection Block Assembly
311
Compact Circuit Breaker 100A<I<630A Accessories
312
Retention Bund M216
313
Way Fuel Valve Assembly
315
Air Shut off Valve Jd 6068H Assembly
316
Spark Arrester Ineris Dn100 Assembly
317
Socket Panel Eu M216 Type 2 Assembly
318
Sockets Panel T2-T6-T9 M216 Assembly
319
Sockets Assembly
320
Socket Panel Fr M216 Type 4 Assembly
321
Socket Type
321
Sockets Assembly
322
Socket Panel Fr M216 Type 6 Assembly
323
Socket Type
323
Sockets Panel T2-T6-T9 M216 Assembly
324
Sockets Assembly
325
Galvanized Skid Kit
326
Intellisystm Option Dual Frequency
327
Hood Undersheeting M214
328
Electronic Regulation Kit
329
Intellisystm Option Speed Potentiometer
330
Coolant Heater Resistance 1000W 240V
331
Intellisystm Option Water Preheating
332
Intellisystm Option Battery Charger 12V/2.5A
333
Road Trailer M216 Assembly
334
Earth Rod with Cable Canopy Assembly
335
Road Trailer 130530 Detail
336
Break Gear 303780 Detail
338
Axle 303750 Detail
339
Section 4
345
1 Receipt
346
Standards and Safety Measures
346
Inspection
346
Identification
346
Storage
346
2 Technical Characteristics
347
Electrical Characteristics
347
Options
347
Mechanical Characteristics
347
Options
348
Excitation System
348
R 448 Power Supply Connection
348
R448 AVR Characteristics
348
Frequency Compared with Voltage
349
LAM Characteristics
349
R 448 AVR Options
349
Typical Effects of the LAM
349
3 Installation
350
Assembly
350
Coupling
350
Handling
350
Location
350
Inspection Prior to First Use
350
Electrical Checks
350
Mechanical Checks
350
Terminal Connection Diagrams
351
Terminal Connection : LSA 46.2/47.1 - 12-Wire
351
Terminal Connection : LSA 46.2/47.1 - 6-Wire
352
Connection Checks
353
Electrical Checks on the AVR
353
Option Connection Diagram
353
4 Servicing - Maintenance
357
Safety Measures
357
Regular Maintenance
357
Bearings
357
Checks after Start-Up
357
Cooling Circuit
357
Electrical Servicing
357
Mechanical Servicing
357
Fault Detection
358
Mechanical Defects
358
Checking the Winding
359
Electrical Faults
359
Checking the Diode Bridge
360
Checking the Windings and Rotating Diodes
360
Access to Connections and the Regulation System
361
Access to Diodes
361
Dismantling, Reassembly
361
Screw Tightening Torque
361
Tools Required
361
Complete Dismantling
362
Reassembling the Rotor
362
Replacing the de Bearing on
362
Two-Bearing Machines
362
Installation and Maintenance of the PMG
363
Electrical Connection
363
Mechanical Characteristics
363
Table of Characteristics
364
Average Values for LSA
364
5 Spare Parts
365
Technical Support Service
365
Accessories
365
Connection Accessories
365
Space Heater for Use When Stopped
365
Stator Thermistor Temperature Probes (PTC)
365
Single Bearing
366
Two-Bearing
367
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Ingersoll-Rand M150 Users Manual And Maintenance Manual (234 pages)
Generating sets
Brand:
Ingersoll-Rand
| Category:
Portable Generator
| Size: 15 MB
Table of Contents
Users Guide and Maintenance Manual
4
Table of Contents
4
1 Preamble
6
Introduction
6
General Recommendations
6
Structure of the Reference Material
7
Pictograms and Their Meanings
7
Safety Instructions and Regulations
9
General Advice
9
Risks Related to Exhaust Gases and Fuels
11
Risks Related to Feed Gas (Concerns Gas Sets)
11
Risk of Fire, Burns and Explosion
12
Risks Related to Toxic Products
12
Risks Related to Electrical Networks
13
Dangers Presented by Electric Currents (First Aid)
14
Risks Related to Moving the Set
14
Recommendation for the Operator and Environment
15
Identifying Sets
16
2 Installation
18
Unloading
18
Example of Material
18
Instructions for Unloading
18
Safety During Unloading
18
Slings
18
Fork Lift Truck
19
3 Installation of Mobile Site Sets
20
Specific Arrangements
20
4 Road Trailer
21
Trailer Linkage
21
Check before Towing
22
Driving
22
Unhitching the Trailer
22
Implementation for Installation
23
5 Battery Maintenance
24
6 Fuel and Consumables
25
Circuit Capacities - Mitsubishi Engines
25
Circuit Capacities - John Deere Engines
26
Circuit Capacities - Volvo Engines
27
Table of Contents
85
Safety Information
86
Introduction
90
Running-In
90
Fuel and Oil Types
90
Maintenance and Replacement Parts
90
Certified Engines
91
Presentation
92
And 7-Litre Engines
93
16-Litre Engines
95
Identification Numbers
96
Engine Designation
96
Instrumentation
97
Instrument Box
97
Starting the Engine
98
Before Starting the Engine
98
Starting Method
98
Starting the Engine in Extremely Cold Conditions16
100
Starting the Engine Using Auxiliary Batteries
101
Operation
102
Checking Instruments
102
Alarms and Fault Indications
102
Engine Speed Control
102
Disengageable Clutch
103
Operation at Low Loads
103
Stopping the Engine
104
Before Stopping the Engine
104
Stopping
104
After Stopping the Engine
104
Emergency Stop
104
Maintenance Schedule
105
Maintenance
107
Engine, General
107
Lubrication System
110
Cooling System
112
Coolants
112
Fuel Injection System
118
Fuel Specification
118
Electrical System
121
Wiring Diagram
124
Disengageable Clutch
129
Compressor
129
Shut down
130
Storage
130
Bringing out of Storage
130
Fault Tracing
131
Technical Data
132
General
132
Cooling System
138
Electrical System
140
Disengageable Clutches
142
Table of Contents
151
Engine Function Tad1032
153
Engine Vo Tad1032 Detail
154
Oil Sump Drain Pump Assembly
155
Oil Sump Drain Tap Assembly
156
Air Filter Heavy Duty Assembly
157
Air Filter 080660 Detail
158
Governor Function Tad1032
159
Engine Wiring Loom Tad1032
160
Output Cables Alternator Assembly
161
Alternator Ls 462Vl Assembly
162
Alternator Ls 462Vl12 Sae 1/14 Detail
163
Radiator Vo Tad1032 Assembly
164
Fuel Prefilter Kit Assembly
165
Decantation Cartridge Filter 050360 Detail
166
Fuel Tank M425 Assembly
167
Electric Starter Isolated Assembly
168
Hot Spot Guards Assembly
169
Exhaust Muffler M425 Assembly
170
Frame M425 Assembly
171
G330 Accessory Assembly
172
M425 Miscellaneous Assembly
173
Canopy M425 Assembly
175
Central Lifting Arch Assembly
176
Panel Window M404/407 Assembly
177
Panel Door M426 Assembly
178
Emergency Stop Panel Assembly
179
R3000 Bracket Assembly
180
Earth Rod with Cable Canopy Assembly
181
Intellisys Option Cb12 Card
182
Intellisys Option Speed Potentiometer
183
Intellisys Option Tension Potentiometer
184
Intellisys Option Earth Leakage Relay
185
Intellisys Panel 24Vdc Assembly
186
Intellisys Option Emergency Stop
187
Intellisys Wiring Loom Function
188
Power Terminal Connections 480A Assembly
189
Terminal Connection Block Assembly
190
Terminal Block Housing 250<I<=480A Assembly
191
Compact Circuit Breaker 100A<I<630A Accessories
192
Way Fuel Valve Assembly
193
Way Fuel Valve Option
193
Socket Option
194
Socket Panel Eu M400 Type 3 Assembly
194
Single Base Plate M425 Assembly
195
Single Base Plate Option
195
Retention Bund Assembly M425
196
Auto Start Option
197
Preheating Volvo 10L Assembly
198
Intellisys Option Battery Charger 24V/3A
199
Intellisys Option Water Preheating
200
Air Shut off Valve Vo Tad740 Assembly
201
Explosive Atmosphere Option
201
Spark Arrester Ineris Dn125 Assembly
202
Dual Frequency Option
203
OPTION TELYS BIFREQUENCE 50/60Hz
203
Alternators
209
1 Receipt
210
Standards and Safety Measures
210
Inspection
210
Identification
210
Storage
210
2 Technical Characteristics
211
Electrical Characteristics
211
Options
211
Mechanical Characteristics
211
Options
212
Excitation System
212
R 448 Power Supply Connection
212
R448 AVR Characteristics
212
Frequency Compared with Voltage
213
LAM Characteristics
213
R 448 AVR Options
213
Typical Effects of the LAM
213
3 Installation
214
Assembly
214
Coupling
214
Handling
214
Location
214
Inspection Prior to First Use
214
Electrical Checks
214
Mechanical Checks
214
Terminal Connection Diagrams
215
Terminal Connection : LSA 46.2/47.1 - 12-Wire
215
Terminal Connection : LSA 46.2/47.1 - 6-Wire
216
Connection Checks
217
Electrical Checks on the AVR
217
Option Connection Diagram
217
4 Servicing - Maintenance
221
Safety Measures
221
Regular Maintenance
221
Bearings
221
Checks after Start-Up
221
Cooling Circuit
221
Electrical Servicing
221
Mechanical Servicing
221
Fault Detection
222
Mechanical Defects
222
Checking the Winding
223
Electrical Faults
223
Checking the Diode Bridge
224
Checking the Windings and Rotating Diodes
224
Access to Connections and the Regulation System
225
Access to Diodes
225
Dismantling, Reassembly
225
Screw Tightening Torque
225
Tools Required
225
Complete Dismantling
226
Reassembling the Rotor
226
Replacing the de Bearing on
226
Two-Bearing Machines
226
Installation and Maintenance of the PMG
227
Electrical Connection
227
Mechanical Characteristics
227
Table of Characteristics
228
Average Values for LSA
228
5 Spare Parts
229
Technical Support Service
229
Accessories
229
Connection Accessories
229
Space Heater for Use When Stopped
229
Stator Thermistor Temperature Probes (PTC)
229
Single Bearing
230
Two-Bearing
231
Ingersoll-Rand M150 Users Manual And Maintenance Manual (216 pages)
Brand:
Ingersoll-Rand
| Category:
Portable Generator
| Size: 12 MB
Table of Contents
Users Guide and Maintenance Manual
4
Table of Contents
4
General Recommendations
6
Preamble
6
Introduction
6
Structure of the Reference Material
7
Pictograms and Their Meanings
7
Safety Instructions and Regulations
9
General Advice
9
Risks Related to Feed Gas (Concerns Gas Sets)
11
Risks Related to Exhaust Gases and Fuels
11
Risks Related to Toxic Products
12
Risk of Fire, Burns and Explosion
12
Risks Related to Electrical Networks
13
Risks Related to Moving the Set
14
Dangers Presented by Electric Currents (First Aid)
14
Recommendation for the Operator and Environment
15
Identifying Sets
16
Installation
18
Unloading
18
Safety During Unloading
18
Example of Material
18
Instructions for Unloading
18
Slings
18
Fork Lift Truck
19
Installation of Mobile Site Sets
20
Specific Arrangements
20
Road Trailer
21
Trailer Linkage
21
Unhitching the Trailer
22
Check before Towing
22
Driving
22
Implementation for Installation
23
Battery Maintenance
24
Fuel and Consumables
25
Circuit Capacities - Mitsubishi Engines
25
Circuit Capacities - John Deere Engines
26
Circuit Capacities - Volvo Engines
27
Table of Contents
86
Preventing Fire and Explosions
88
Safety
88
Prevent Burns
89
Exhaust Fumes
90
Lifting Precautions
90
Prevention of Cuts and Other Injuries
90
Maintenance Precautions
92
Operating Precaution
93
Maintenance Precautions
95
If any Trouble Should Occur
96
Important Information
97
Operating the Engine Properly
97
Service the Engine Properly
97
If any Trouble Should Occur
98
Specifications
99
Engine S4S
101
Nomenclature
101
Engine S4S-DT
102
Engine S6S
103
Engine S6S-DT
104
Operation
105
Pre-Start Inspection
105
Starting the Engine
106
Starting the Load
107
Stopping the Engine
107
Warming up the Engine
107
Maintenance
109
Every 50 Service Hours
110
Every 250 Service Hours or Once a Year
111
Every 500 Service Hours
112
Every 1000 Service Hours
114
Every 2 Years
114
When Required
115
Caring for the Diesel Fuel Tank
117
Caring for the Fuel Supply
117
Fuel Specifications
117
Recommended Types of Fuels
117
Recommended Oil Viscosities
118
Recommended Types of Engine Oils
118
Limiting Requirements for Engine Oils
119
Coolant and Antifreeze Specifications
120
Coolant Specifications
120
Recommended Types of Llc's (Long Life Coolant)
120
How LLC Works
121
How to Use Non-Amine Type LLC
121
Why LLC
121
Practical Reported Cases of Circuit Trouble for Which Additive Is Blamed
122
Storage
123
Storage of the Engine in a Non-Operational Condition
123
Storage of the Engine in an Operational Condition
123
General
124
Troubleshooting
124
Problems
125
Lsa 42.2 - 2 & 4 Pole
195
Identification
196
Receipt
196
Standards and Safety Measures
196
Storage
196
Electrical Characteristics
197
Mechanical Characteristics
197
Technical Characteristics
197
SHUNT Field Excitation System
198
AREP Field Excitation System
199
Assembly
201
Inspection Prior to First Use
201
Commissioning
204
Setting up
204
Fault Detection
207
Regular Maintenance
207
Safety Measures
207
Servicing - Maintenance
207
Electrical Faults
208
Dismantling, Reassembly
210
Description of Bearings
213
First Maintenance Parts
213
Spare Parts
213
Technical Support Service
213
Exploded View, Parts List
214
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