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Ingersoll-Rand INS/ATS Manuals
Manuals and User Guides for Ingersoll-Rand INS/ATS. We have
1
Ingersoll-Rand INS/ATS manual available for free PDF download: Users Manual And Maintenance Manual
Ingersoll-Rand INS/ATS Users Manual And Maintenance Manual (370 pages)
Generating sets
Brand:
Ingersoll-Rand
| Category:
Portable Generator
| Size: 13 MB
Table of Contents
Users Guide and Maintenance Manual
4
Table of Contents
4
1 Preamble
6
Introduction
6
General Recommendations
6
Structure of the Reference Material
7
Pictograms and Their Meanings
7
Safety Instructions and Regulations
9
General Advice
9
Risks Related to Exhaust Gases and Fuels
11
Risks Related to Feed Gas (Concerns Gas Sets)
11
Risk of Fire, Burns and Explosion
12
Risks Related to Toxic Products
12
Risks Related to Electrical Networks
13
Dangers Presented by Electric Currents (First Aid)
14
Risks Related to Moving the Set
14
Recommendation for the Operator and Environment
15
Identifying Sets
16
2 Installation
18
Unloading
18
Example of Material
18
Instructions for Unloading
18
Safety During Unloading
18
Slings
18
Fork Lift Truck
19
3 Installation of Mobile Site Sets
20
Specific Arrangements
20
4 Road Trailer
21
Trailer Linkage
21
Check before Towing
22
Driving
22
Unhitching the Trailer
22
Implementation for Installation
23
5 Battery Maintenance
24
6 Fuel and Consumables
25
Circuit Capacities - Mitsubishi Engines
25
Circuit Capacities - John Deere Engines
26
Circuit Capacities - Volvo Engines
27
Section 2
91
Record Keeping
95
Powertech Medallion
95
Engine Serial Number Plate
95
Record Engine Serial Number
96
Engine Option Codes
97
Record Fuel Injection Pump Model Number
99
Safety
100
Fuels, Lubricants, and Coolant
111
Diesel Fuel
111
Lubricity of Diesel Fuel
112
Filling Fuel Tank
112
Bio-Diesel Fuel
113
Handling and Storing Bio-Diesel Fuel
114
Diesel Fuel Storage
115
Dieselscan Fuel Analysis
115
Minimizing the Effect of Cold Weather on Diesel Engines
116
Diesel Engine Break-In Oil
118
Diesel Engine Oil
119
Diesel Engine Oil Service Intervals
120
Mixing of Lubricants
120
OILSCAN ® and COOLSCAN
120
Alternative and Synthetic Lubricants
121
Lubricant Storage
121
Grease
122
Diesel Engine Coolant
123
Diesel Engine Coolants, Supplemental Additive Information
124
Testing Diesel Engine Coolant
125
Supplemental Coolant Additives
126
Operating in Warm Temperature Climates
127
Disposing of Coolant
127
Engine Operating Guidelines
128
Electronic Instrument (Gauge) Panel
128
Using Diagnostic Gauge to Access Engine Information
134
Using Touch Switches to Display Information
136
Changing Units of Measure (English or Metric)
138
Viewing Engine Configuration Data
140
Viewing Active Engine Service Codes (DTC)
142
Viewing Stored Service Codes (DTC) in Engine ECU
143
Engine Break-In Service
144
Starting the Engine
147
Normal Engine Operation
149
Warming Engine
150
Cold Weather Operation
151
Using a Booster Battery or Charger
153
Avoid Excessive Engine Idling
154
Changing Engine Speeds
155
Stopping the Engine
156
Auxiliary Gear Drive Limitations
157
Generator Set (Standby) Applications
157
Lubrication and Maintenance
158
Observe Service Intervals
158
Use Correct Fuels, Lubricants, and Coolant
158
Lubrication and Maintenance Service Interval Chart-Standard Industrial Engines
159
Lubrication and Maintenance Service Interval Chart-Generator (Standby) Applications
161
Lubrication & Maintenance/Daily
163
Daily Prestarting Checks
163
Lubrication & Maintenance/500 Hour/12 Month
167
Servicing Fire Extinguisher
167
Checking Engine Mounts
167
Servicing Battery
168
Manual Belt Tensioner Adjustment
170
Manual Belt Tensioner Adjustment Using Belt Tension Tool (Alternate Method for Engines Without Auxiliary Drive)
171
Changing Engine Oil and Replacing Filter
173
Cleaning Crankcase Vent Tube
175
Checking Air Intake System
176
Replacing Fuel Filter Elements
177
Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
179
Continued on Next Page
179
Checking Engine Electrical Ground Connections
181
Checking Cooling System
181
Replenishing Supplemental Coolant Additives (Scas) between Coolant Changes
182
Testing Diesel Engine Coolant
184
Pressure Testing Cooling System
185
Lubrication & Maint./2000 Hour/24 Month
187
Checking Crankshaft Vibration Damper
187
(6-Cylinder Engine Only)
187
Flushing Cooling System
188
Testing Thermostats Opening Temperature
191
Check and Adjust Valve Clearance (All Engines Except 4045HF475 and 6068HF475)
194
Check and Adjust Valve Clearance (4045HF475 and 6068HF475 Engines)
197
Test Glow Plugs for Continuity (4045HF475 and 6068HF475 Engines)
200
Service as Required
201
Additional Service Information
201
Do Not Modify Fuel System
201
Adding Coolant
202
Replacing Single Stage Air Cleaner
204
Replacing Axial Seal Air Cleaner Filter Element
205
Replacing Radial Seal Air Cleaner Filter Element
207
Replacing Fan and Alternator Belts
209
Checking Fuses
210
Bleeding the Fuel System (Engines with Electronic Fuel Systems and Bosch VP44 Pump)
211
Bleed the Fuel System (Engines with Electronic Fuel Systems and Stanadyne DE10 Pump)
213
Bleed the Fuel System (Engines with Electronic Fuel Systems and Denso High Pressure Common Rail) (4045HF475, 6068HF475)
216
Troubleshooting
218
General Troubleshooting Information
218
Precautions for Welding on Engines Equipped with Electronic Engine Control Unit (ECU)
219
Engine Wiring Layout (Electronic Fuel System with Stanadyne DE10 Injection Pump)
220
Engine Wiring Layout (Electronic Fuel System with Bosch VP44 Injection Pump)
221
Engine Wiring Layout (Electronic Fuel System with Denso High Pressure Common Rail)
222
Engine Wiring Diagram (Electronic Instrument Panel)
223
Engine Wiring Diagram
224
Electronic Instrument Panel)
233
Diagnostic Trouble Code Procedure
233
Displaying of Diagnostic Trouble Codes (Dtcs)
234
Listing of Diagnostic Trouble Codes (Dtcs) (Engines with Electronic Fuel Systems and Stanadyne DE10 Pump)
235
Listing of Diagnostic Trouble Codes (Dtcs) (Engines with Electronic Fuel Systems and Bosch VP44 Pump)
237
Listing of Diagnostic Trouble Codes (Dtcs) (Engines with Electronic Fuel Systems and Denso High Pressure Common Rail)
239
Intermittent Fault Diagnostics (with Electronic Controls)
241
Storage
242
Engine Storage Guidelines
242
Preparing Engine for Long Term Storage
243
Removing Engine from Long Term Storage
244
Specifications
245
General OEM Engine Specifications
245
Engine Power Ratings and Fuel System
247
Specifications
247
Engine Crankcase Oil Fill Quantities
249
Unified Inch Bolt and Cap Screw Torque Values
250
Metric Bolt and Cap Screw Torque Values
251
Lubrication and Maintenance Records
252
Using Lubrication and Maintenance Records
252
Daily (Prestarting) Service
252
Hour/12 Month Service
253
2000 Hour/24 Month Service
254
Service as Required
255
Emission System Warranty
256
EPA Emmission Control Warranty Statement
256
Section 3
269
Engine Function 6068H
271
Engine Jd 6068H Detail
272
Oil Sump Drain Pump Assembly
273
Air Filter Heavy Duty Assembly
274
Air Filter 080350 Detail
275
Air Heater Assembly
276
Trans. Water Temperature-Oil Pressure Assembly
277
Engine Wiring Loom 6068H
278
Output Cables Alternator Assembly
279
Alternator Ls 462M Assembly
280
Alternator Ls 462M3 Sae 3/11,5 Detail
281
Radiator Fittings Jd6068H Assembly
282
Radiator 030620 Detail
283
Fuel Tank M214 Assembly
284
Fuel Filler 050110 Detail
285
Fuel Prefilter Kit Assembly
286
Exhaust Muffler M216 Assembly
288
Hot Spot Guards Assembly
289
Frame M216 Jd 6068 Assembly
290
G200 Accessory Assembly
291
M216 Miscellaneous Assembly
292
Wbh Canopy M216 Assembly Beige
294
Panel Door M216/413 Assembly
295
Emergency Stop Panel Assembly
296
R3000 Bracket Assembly
297
Earth Rod with Cable Canopy Assembly
298
Intelisys Tm Assembly
299
Intellisystm Panel Sheet Metal Assembly
299
Intellisystm Option Cb12 Card
301
Intellisystm Option Using Platen
302
Intellisystm Option Tension Potentiometer
303
Intellisystm Option Earth Leakage Relay
304
Intellisystm Panel 12Vdc Assembly
305
Intellisystm Option Emergency Stop
306
Intellisystm Wiring Loom Function
307
Terminal Block Housing 250<I<=480A Assembly
308
Panel Door M403 Assembly
309
Power Terminal Connections 360A Assembly
310
Terminal Connection Block Assembly
311
Compact Circuit Breaker 100A<I<630A Accessories
312
Retention Bund M216
313
Way Fuel Valve Assembly
315
Air Shut off Valve Jd 6068H Assembly
316
Spark Arrester Ineris Dn100 Assembly
317
Socket Panel Eu M216 Type 2 Assembly
318
Sockets Panel T2-T6-T9 M216 Assembly
319
Sockets Assembly
320
Socket Panel Fr M216 Type 4 Assembly
321
Socket Type
321
Sockets Assembly
322
Socket Panel Fr M216 Type 6 Assembly
323
Socket Type
323
Sockets Panel T2-T6-T9 M216 Assembly
324
Sockets Assembly
325
Galvanized Skid Kit
326
Intellisystm Option Dual Frequency
327
Hood Undersheeting M214
328
Electronic Regulation Kit
329
Intellisystm Option Speed Potentiometer
330
Coolant Heater Resistance 1000W 240V
331
Intellisystm Option Water Preheating
332
Intellisystm Option Battery Charger 12V/2.5A
333
Road Trailer M216 Assembly
334
Earth Rod with Cable Canopy Assembly
335
Road Trailer 130530 Detail
336
Break Gear 303780 Detail
338
Axle 303750 Detail
339
Section 4
345
1 Receipt
346
Standards and Safety Measures
346
Inspection
346
Identification
346
Storage
346
2 Technical Characteristics
347
Electrical Characteristics
347
Options
347
Mechanical Characteristics
347
Options
348
Excitation System
348
R 448 Power Supply Connection
348
R448 AVR Characteristics
348
Frequency Compared with Voltage
349
LAM Characteristics
349
R 448 AVR Options
349
Typical Effects of the LAM
349
3 Installation
350
Assembly
350
Coupling
350
Handling
350
Location
350
Inspection Prior to First Use
350
Electrical Checks
350
Mechanical Checks
350
Terminal Connection Diagrams
351
Terminal Connection : LSA 46.2/47.1 - 12-Wire
351
Terminal Connection : LSA 46.2/47.1 - 6-Wire
352
Connection Checks
353
Electrical Checks on the AVR
353
Option Connection Diagram
353
4 Servicing - Maintenance
357
Safety Measures
357
Regular Maintenance
357
Bearings
357
Checks after Start-Up
357
Cooling Circuit
357
Electrical Servicing
357
Mechanical Servicing
357
Fault Detection
358
Mechanical Defects
358
Checking the Winding
359
Electrical Faults
359
Checking the Diode Bridge
360
Checking the Windings and Rotating Diodes
360
Access to Connections and the Regulation System
361
Access to Diodes
361
Dismantling, Reassembly
361
Screw Tightening Torque
361
Tools Required
361
Complete Dismantling
362
Reassembling the Rotor
362
Replacing the de Bearing on
362
Two-Bearing Machines
362
Installation and Maintenance of the PMG
363
Electrical Connection
363
Mechanical Characteristics
363
Table of Characteristics
364
Average Values for LSA
364
5 Spare Parts
365
Technical Support Service
365
Accessories
365
Connection Accessories
365
Space Heater for Use When Stopped
365
Stator Thermistor Temperature Probes (PTC)
365
Single Bearing
366
Two-Bearing
367
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