Indian Motorcycle Chief Classic Manuals

Manuals and User Guides for Indian Motorcycle Chief Classic. We have 3 Indian Motorcycle Chief Classic manuals available for free PDF download: Service Manual, Owners Manualual, Rider's Manual

Indian Motorcycle Chief Classic Service Manual (326 pages)

2009-2012

Brand: Indian Motorcycle | Category: Motorcycle | Size: 14 MB

Contents
4
Specifications/Gauges: Contents
5
Safety Information
7
General Specifications
8
Vehicle Loading
16
Gross Vehicle Weight Rating
16
Vehicle Information
17
VIN Number Location
19
Tire Information Label, Manufacturer Label
19
Engine Number Location
19
Key Identification Number
19
Publication Part Numbers
20
2009-2012 Cheif Paint Colors by Model
20
2009-2012 Cheif Paint Color Codes
21
Paint Color Care - Matte Finish (Smoke)
21
Break-In Procedure
22
Emissions
23
Speedometer
24
Low Fuel Indicator
24
Multi-Function Display
24
Fault Code Display
24
Ignition Lock Key
25
Instrument Cluster
25
Ignition Switch
25
Speedometer, Tachometer
25
Volt Meter
26
Odometer, Trip Odometer
26
Clock, Turn Signal Switch
26
Hazard Switch, Spot Light Switch
26
Starter Interlock
27
Engine Stop Switch
27
Engine Starter Button
27
General/Precision Measuring Tools
28
Tune up and Maintenance Tools
28
Electrical Tools
28
Wheel and Tire Tools
29
Reference
30
Maintenance: Table of Contents
33
Service Specifications
34
Fastener Torque Specifications
35
Lubricants/Chemicals
36
Periodic Maintenance Interval Table
37
Air Filter
38
Engine Oil Level
39
Engine Oil and Filter Change
39
Transmission Oil Level
40
Transmission Oil Change
41
Primary Drive Oil Change
41
Idle Speed/Fast Idle Speed
42
Tire Inspection
42
Tire Pressure
42
Throttle Cable Inspection/Lubrication
43
Throttle Cable Free Play
43
Front Brake Lever Reach
44
Clutch Adjustment
44
Clutch Lever Reach
44
Clutch Fluid Level Check
45
Clutch Bleeding and Fluid Change
45
Front Brake Fluid Level
46
Rear Brake Fluid
47
Front Brake Pad Inspection
48
Rear Brake Pad Inspection
48
Crankcase Ventilation System
49
Fuel Filter
49
Spark Plug Removal and Inspection
49
Evaporative Emission Control System
49
Spark Plug Installation
50
Battery Charging
50
Battery Storage
50
Battery Inspection
51
Battery Removal
51
Battery Installation
52
Engine Compression Test
52
Cylinder Leakage Test
53
Engine Compression Test (WET)
53
Sprocket Inspection
54
Drive Belt Cleaning
54
Drive Belt Wear Analysis
55
Drive Belt Condition
55
Drive Belt Tension - Inspection
55
Sonic Tension Data
55
Drive Belt Tension/Alignment
56
Headlamp Aim Inspection
57
Headlamp Aim Adjustment
57
Sidestand Inspection
58
Sidestand and Spring Removal
58
Rear Suspension/Swingarm Inspection
59
Rear Suspension Adjustment
61
Front Suspension Inspection
61
Steering Head/Front Wheel Inspection
62
Fuse Replacement
63
Fasteners
63
Cleaning
63
Windshield Care
64
Storage
64
Frame-Body-Exhaust: Table of Contents
65
Safety - General Precautions
66
Removal/Installation Procedures - Body
67
Side Cover
67
Dash
68
Floorboard/Foot Control Mounting
70
Seat
71
Exhaust - Muffler and Head Pipe
73
Front Fender
74
Rear Fender
75
Saddlebags
76
License Plate Bracket
77
Windshield
77
Lubrication and Cooling: Table of Contents
79
Oiling System Operation
80
Oiling System Troubleshooting
80
Lubrication and Cooling System Specifications
81
Assembly View - Oil Pump/Lines
82
Assembly View - Oil Tank
83
Oil Pressure Inspection
84
Oil Pump Removal
84
Oil Pump Disassembly/Inspection
85
Oil Pump Assembly
86
Oil Pump Installation
87
Fuel System/Fuel Injection: Table of Contents
89
Safety Precautions: Fuel Safety
90
Fuel System Specifications
91
Fuel System Troubleshooting
91
EFI System Precautions
92
Fuel System Assembly Views
93
Fuel Tank Hose Connection - California Models
94
Air Intake/Box Frame Assembly View
95
Fuel Pump/Level Sensor Assembly View
95
Throttle Body Assembly View
96
Fuel System Depressurization
97
Fuel Tank Vent Inspection
97
Priming the Fuel System
97
Fuel Filter Replacement
98
Fuel Pump Installation
99
Fuel Tank Installation
101
Fuel Pump Circuit Diagram
102
Fuel Level Sensor Resistance Test
103
Fuel Pump Pressure Inspection
104
Fuel Pressure Troubleshooting
104
Idle Air Control (IAC)
105
EFI System Components
106
Fuel Injection Component Locations
106
Throttle Body Removal/Installation
107
Fuel Rail/Fuel Injector Removal
109
Fuel Rail/Injector Installation
109
Fuel Inject System - Overview of Operation
110
Idle Air Control - Overview of Operation
110
Data Link Connector (DLC)
110
ECM Connector Map
111
Viewing and Clearing Trouble Codes
112
Fuel System/Fuel Injection Trouble Codes
113
ECM Harness Connector Test Precautions
114
Troubleshooting: Fuel System
115
Engine Removal and Installation
119
Engine Mounting - Torque
120
Engine Removal Procedure
121
Injector Removal
121
Engine: Preparation for Installation
122
Powertrain Alignment
123
Cylinder Head and Valve Train: Table of Contents
125
Torque Values and Assembly Views
127
Rocker Box/Rocker Box Cover
127
Cam Box
128
Cylinder Head/Valves
129
Rocker Box Removal
130
Rocker Box Disassembly/Inspection
130
Rocker Box Assembly/Installation
131
Cylinder Head Removal/Disassembly
131
Cylinder Head Inspection
131
Valve Inspection
132
Cylinder Head Assembly
132
Cylinder Head Installation
133
Cam Box Disassembly
133
Cam Box Assembly
134
Troubleshooting Cylinder Head and Valve Train
136
Cylinder and Piston: Table of Contents
139
Cylinder and Piston General Information
140
Cylinder and Piston Specifications
140
Cylinder Removal
141
Cylinder Bore Measurement
141
Cylinder Inspection
141
Piston to Cylinder Clearance Worksheet
142
Cylinder Warpage Measurement
143
Piston and Piston Ring Inspection
143
Piston and Piston Ring Removal
143
Piston Ring Installation
144
Piston Installation
144
Cylinder Installation
145
Troubleshooting Cylinder and Piston
146
Clutch, Primary and Shift Linkage: Table of Contents
149
Clutch, Primary and Shift Linkage: Specifications
150
Clutch and Primary Drive
151
Primary Housing/Primary Cover
153
Clutch Control
154
Shift Linkage/Footrest
154
Shift Linkage Removal
155
Clutch Fluid Change/Bleeding
155
Shift Linkage Installation
155
Primary Cover Removal
156
Primary Cover Installation
157
Primary Drive Removal
157
Primary Drive Installation
159
Compensator Spring Cup Inspection
159
Jackshaft Removal
160
Jackshaft Installation
160
Inner Primary Removal
161
Inner Primary Installation
161
Primary Chain Adjustment
163
Clutch, Primary and Shift Linkage Troubleshooting
164
Transmission and Crankshaft: Table of Contents
167
Transmission and Crankshaft: Special Tools
168
Crankcase View
169
Cam Cover View
170
Crankshaft Assembly View
171
Transmission Gear Shifter View
172
Transmission Bearings and Covers View
173
Transmission Housing View
174
Crankcase Separation
175
Crankshaft Inspection
176
Crankshaft Inspection and Assembly
177
Transmission Removal
179
Transmission Installation
180
Drive Line: Table of Contents
181
Drive Line: Special Tools
182
Rear Wheel Fastener Torques
182
Drive Sprocket Fastener Torques
183
Belt Inspection
184
Belt Removal
184
Belt Installation
184
Drive Sprocket Removal
185
Drive Sprocket Inspection
186
Drive Sprocket Installation
186
Rear Sprocket Removal
186
Rear Sprocket Inspection
187
Rear Sprocket Installation
187
Drive Line Troubleshooting
188
Front Wheel/Suspension: Table of Contents
189
Front Wheel/Suspension: Special Tools
190
Front Fork Service Specifications
191
Assembly View, Front Fender
192
Assembly View, Triple Clamp
193
Assembly View, Front Fork 2009-2011
194
Assembly View, Front Fork 2012
195
Assembly View, Front Wheel
196
Assembly View, Handlebar
197
Control/Switch Cube Removal
198
Control/Switch Cube Installation
200
Handlebar Removal
201
Front Wheel Removal
201
Handlebar Installation
201
Front Axle Inspection
202
Front Wheel Inspection
202
Front Wheel Bearing Inspection
203
Brake Disc Removal
203
Brake Disc Installation
203
Front Wheel Installation (2009-2011)
204
Front Wheel Installation (2012)
205
Front Oil Draining and Replacement (2009-2011)
206
Fork Oil Draining and Replacement (2012)
207
Front Fork Removal
208
Front Fork Disassembly
209
Front Fork Inspection
210
Front Fork Assembly
211
Front Fork Tube Installation
213
Triple Clamp Removal
213
Triple Clamp Installation/Steering Head Bearing Adjustment
214
Front Wheel/Suspension Troubleshooting
216
Rear Wheel and Suspension: Table of Contents
219
Rear Wheel and Suspension: Special Tools
220
Rear Wheel and Suspension: Specifications
221
Assembly View - Swing Arm and Axle Adjusters
222
Assembly View - Rear Wheel
223
Rear Wheel Removal
224
Rear Axle Inspection/Brake Disc Removal
225
Rear Wheel Inspection/Rear Wheel Bearing Inspection
225
Rear Sprocket Removal/Installation
226
Rear Wheel Installation
226
Rear Shock View
227
Rear Shock Removal
227
Rear Shock Inspection
228
Rear Shock Installation
228
Swing Arm Removal
229
Swing Arm Bearing Replacement
229
Swing Arm Installation
230
Rear Wheel Troubleshooting
231
Tires and Wheels: Table of Contents
233
Tires/Wheels Warnings and Precautions
234
Tire Specifications
235
Wheel Specifications
235
Tire Wear Patterns and General Causes
236
Ozone Cracking
236
Front Tire Cupping
236
Tire Changing
237
Tire Removal (Typical)
238
Wheel Visual Inspection and Runout
239
Tire Repair Precautions
240
Valve System
240
Tire Mounting
241
Tire Installation
241
Tire Inflation and Precautions
243
Tire Balancing
244
Tires/Wheels Troubleshooting
245
Brakes Table of Contents
247
Brake System Safety
248
Brakes Specifications
249
Brake System Torque Specifications
249
Brake Service Special Tools
249
Front Brake View
250
Rear Brake View
251
Front Brake Master Cylinder
252
Rear Brake Master Cylinder
253
Brake Fluid Replacement and Bleeding Precautions
254
Brake Bleeding/Fluid Change
255
Front Brake Pad Replacement
256
Rear Brake Pad Replacement 2009-2010
258
Rear Brake Pad Replacement 2011-2012
259
Brake Disc Inspection (Front and Rear)
261
Front Master Cylinder Installation
262
Front Caliper Installation
262
Rear Master Cylinder Installation
262
Push Rod Adjustment
262
Rear Caliper Installation
263
Brakes Troubleshooting
264
Battery Charging System: Table of Contents
267
Battery Safety
268
Battery Special Tools
269
Battery Charging System Specifications
270
Battery Charging - New Battery
271
Charge Rate for AGM-Type Batteries
271
Battery Charging - General
272
Battery Charging System Troubleshooting
273
Battery Load Test
274
Regulated Voltage/Amperage Output Inspection
274
Stator No-Load AC Voltage Output Inspection
275
Stator Resistance Inspection
276
Stator Windings to Ground Inspection
277
Rectifier/Regulator Connector Inspection
277
Regulator/Rectifier Test
278
Regulator/Rectifier Replacement
279
Stator Removal
279
Stator Installation
280
Ignition: Table of Contents
283
Ignition Safety Information
284
Ignition System Components
285
Ignition Troubleshooting
286
Ignition Test Flowchart
286
Ignition Coil Removal
287
Ignition Coil Installation
287
Ignition Coil Inspection
288
Ignition Switch Removal
289
Ignition Switch Key Cover
289
Ignition Switch Installation
289
CPS Removal
290
CPS Installation
290
CPS Inspection
291
Electric Starter: Table of Contents
293
Electric Starter: Specifications
294
Electric Starter: Special Tools
295
Electric Starter: Diagnostics
295
Starter Circuit Diagram
296
Electric Starter Troubleshooting Flow Chart
297
Neutral Switch Bypass Test
299
Clutch Switch Test
300
Clutch Switch Replacement
301
BCM (Starter Signal) Bypass Test
301
Starter Switch/Circuit Test
302
Positive Side Voltage Drop Test
303
Negative Side Voltage Drop Test
306
Starter Motor Removal
307
Starter Motor Installation
307
Wiring/Lighting Systems: Table of Contents
309
Fuse Box Location, Fuse Replacement
310
Assembly View - Headlamp
311
Assembly View - Tail Lamp/Turn Signals
312
Lighting - Circuit Diagram
313
Headlamp Bulb Replacement
314
Turn Signal Bulb Replacement
315
Tail Lamp/Brake Lamp Replacement
315
Tail Lamp and Rear Turn Signal Assembly Removal
315
Tail Lamp and Rear Turn Signal Assembly Installation
316
Index
317

Indian Motorcycle Chief Classic Rider's Manual (176 pages)

Brand: Indian Motorcycle | Category: Motorcycle | Size: 13 MB

Table of Contents
5
Introduction
6
Safety
7
- Safe Riding Practices
  8
- Carrying a Passenger
  11
- Protective Apparel
  12
- Parking the Motorcycle
  14
- Transporting the Motorcycle
  16
- Electromagnetic Interference
  17
Reporting Safety Defects
18
Component Identification
20
Engine Identification Number
22
Instruments, Features & Controls
24
- Hazard Switch
  27
- Indicator Lamps
  36
- Throttle Control Grip
  50
- Clutch Lever
  50
- Gear Shift Lever
  51
- Fuel Cap
  58
Pre-Ride Inspections
59
- Engine Oil Level
  62
- Front Suspension
  67
- Rear Suspension
  67
- Fuel Level
  67
Operation
69
- Starting the Engine
  72
- Shifting Gears
  74
- Stopping the Engine
  77
- Parking on a Slope
  80
Maintenance
81
- Major Maintenance
  82
- Periodic Maintenance
  83
- Fuel Filter
  87
- Air Filter
  88
- Steering Head Inspection
  95
- Evaporative Emission Control System
  96
- Throttle Control Inspection
  97
- Sidestand Lubrication
  97
- Brake Fluid Precautions
  99
- Rear Brake Fluid
  100
- Front Brake Fluid
  101
- Brake Pads
  102
- Front Wheel Installation
  104
- Wheel Inspection
  104
- Wheel Alignment
  104
- Spark Plugs
  107
- Side Covers
  107
- Seat Removal
  108
- Headlight Aim Inspection
  109
- Headlight Aim Adjustment
  110
- Battery Removal
  112
- Battery Installation
  113
- Battery Charging
  114
- Fuse Replacement
  115
- Electrical Precautions
  116
- Road Test
  118
- Exhaust System Inspection
  118
- Troubleshooting
  119
Cleaning and Storage
122
- Windshield Care
  123
- Engine Protection
  124
- Tire Inflation
  124
- Fuel Stabilizer
  124
- Battery Care
  124
- Clean and Protect the Motorcycle
  124
- Removal from Storage
  125
- Park and Cover the Motorcycle
  125
Specifications
126
- Fuel Recommendation
  130
- Engine Oil Recommendation
  130
- Fork Oil
  130
- Brake Fluid
  130
- Identification Number Record
  131
Warranty
132
- Motorcycle Noise Regulation
  137
- Noise Emission Warranty
  137
Maintenance Log
143
Audio System (CHIEFTAIN)
145
- Audio Controls
  147
- Power and Volume Controls
  149
- Audio Compliance Information
  172
Index
173

Indian Motorcycle Chief Classic Owners Manualual (257 pages)

Brand: Indian Motorcycle | Category: Motorcycle | Size: 4 MB

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