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ICS Tunnel Master wbc manual available for free PDF download: Installation Manual
ICS Tunnel Master wbc Installation Manual (62 pages)
Brand:
ICS
| Category:
Control Systems
| Size: 8.15 MB
Table of Contents
Table of Contents
3
Table 1. Tools Required and Parts Included
8
Installation Overview
9
Hardware Specs
9
Site Planning
10
Determine the Location
10
Planning for Installation
10
Mounting Template for the Tunnel Master® Wbc
11
Figure 1. Tunnel Master® Wbc Mounting Template
11
Equipment Dimensions
12
Conduit Run Guidelines
12
Table 2. Equipment Dimensions
12
Site Grounding Considerations
13
Wire Gauge and Conduit Size
13
Table 3. Wire Gauge and Conduit Size
13
Electrical Installation
14
Locating Boards and Terminal Blocks
14
Main CPU Board Overview
14
WBC Main CPU Board
14
Figure 2. Internal Components
15
Figure 3. Main CPU Board
15
Table 4. Internal Components of Tunnel Master® Wbc
15
Main CPU Board
17
Table 5. Main CPU Board Inputs
17
Input Board Terminal Blocks
18
Figure 4. CPU Board Terminal Blocks
18
Delayed Panic Input
19
Input Board Components
19
Figure 5. Delayed Panic Input
19
Table 6. CPU Board Terminal Blocks
19
Figure 6. Input Board Components
20
Manual Bypass Operation
21
Figure 7. Normal and Bypass Operation Settings on the Input Board
21
Table 7. Input Board Components
21
Transformer Selection
22
Auxiliary Input Internal Voltage Wiring- Dry Contact
22
Auxiliary Input External Power Wiring
22
Figure 8. Transformer Selector on the Input Board
22
Figure 10. Auxiliary Input External Power Wiring
23
Relay Boards Components
24
Relay Board Wiring Guidelines
24
Figure 11. Relay Board Components
24
Table 8. Relay Board Components
24
Jumpers
25
Start/Stop Inputs Wiring
25
Figure 12. Jumpers for Relay Board Terminal Blocks
25
Figure 13. Wiring for Start/Stop Stations and Emergency Stop
25
Manual Bypass, Conveyor, and Horn Wiring
26
Figure 14. Manual Bypass, Conveyor, and Horn Wiring
26
Conveyor Relay Wiring
27
Conveyor Relay DIP Switch Settings
27
Conveyor Relay Wiring on Input and Relay Boards
28
Figure 15. Wiring of On-Board Relays for Conveyor Start Circuit
28
Pulse Switch Wiring
29
Figure 16. Pulse Switch Wiring
29
Main Inputs Wiring
30
Figure 17. Main Inputs Wiring
30
Common Relay Output Wiring
31
Figure 18. Common Relay Output Wiring
31
Common Relay Output Channels
33
Figure 19. Common Relay Output Channels
33
De-Selecting a Selective Relay Wiring
34
Adding a Second Relay
34
Figure 20. Normal Wiring for a Relay
34
Figure 21. Adding a Second Relay in Series
34
Figure 22. Horizontal View of Two Relay Setup
35
Figure 23. WBC Relay Board Terminations Common Relay Output
35
Jumper Test Point Locations
36
Figure 24. Jumper Test Point Locations
36
Terminal Block
37
Input Name
37
Table 9. Jumper Functions and Settings
38
Description
39
DIP Switch and Reset Button
39
Figure 25. DIP Switch and Reset Button
39
Table 10. DIP Switch and Reset Button
39
DIP Switch Settings
40
Table 11. DIP Switch (Input Board) Functions and Settings
40
Third Party Kiosk to Tunnel Master® Wbc Terminations
41
Third Party Kiosk to WBC Terminations
42
Figure 27. Non-ICS Kiosk (Not an Auto Sentry) to Tunnel Master® Wbc Terminations
42
Ultrasonic Truck Bed Sensor
43
Exterior of Tunnel Master® Wbc
43
Figure 28. Exterior Panel
43
Figure 29. Ultrasonic Truck Bed Sensor Mounted
43
Table 12. Exterior Descriptions of the Tunnel Master® Wbc
43
Table 13. Ultrasonic Sensor Specifications
43
Ultrasonic Truck Bed Sensor Mounting Recommendations
44
Figure 30. Ultrasonic Sensor Mounting Dimensions
44
Ultrasonic Truck Bed Sensor Power Supply Wiring
45
RS-485 Comm Tiers on Main CPU Board
45
Tunnel Master® Wbc AC Power Terminations
45
Figure 31. (2) RS-485 Comm Tiers on Main CPU Board
45
Figure 32. Tunnel Master® Wbc Power Terminations
45
Figure 33. Warning Label Located below the Tunnel Master® Wbc Power Terminations
45
Truck Bed Sensor Power Terminations
46
Connections from WBC to the Ultrasonic Converter Box (Power)
46
Ultrasonic Sensor Wiring
46
Figure 34. Ultrasonic Sensor Power Terminations
46
Ultrasonic Sensor Jumper Settings
47
Figure 35. Ultrasonic Sensor Comm Connections
47
Table 14. Ultrasonic Sensor Jumper Settings
47
Powering the Ultrasonic Sensor
48
Figure 36. Power for the Sensor (Black, Brown, and Blue Wires)
48
Figure 37. Ultrasonic Sensor Detecting a Pickup Truck
49
Table 15. Ultrasonic Sensor Settings
49
Communications Wiring
50
Installation Requirements
50
RS-232 COMM Terminal Wiring Diagram
50
Figure 38. RS-232 Comm Terminal Wiring Diagram (Main CPU Board)
50
RS-485 Communication Wiring Layout
51
Figure 39. RS-485 Communication Wiring Layout
51
Install Entrance Keypad
52
Equipment Dimensions
52
Table 16. Keypad Dimensions and Ratings
52
Figure 40. Keypad Connectors (Keypad Board)
53
Table 17. Keypad Connector Descriptions
53
Entrance Keypad Terminal Blocks
54
Figure 41. Tunnel Master® Wbc Keypad Power Terminal Blocks
54
Tunnel Master® Wbc AC Power Terminations
55
Entrance Keypad Comm Cable
56
Figure 43. Main CPU Board RS-485 Comm Terminal Wiring
56
Entrance Keypad Components
57
Figure 44. Keypad Circuit Board Jumper Settings
57
Table 18. Entrance Keypad
57
Entrance Keypad DIP Switch Settings
58
Second Entrance Keypad Mounting
58
Figure 45. Keypad Reset and DIP Switch
58
Table 19. Entrance Keypad DIP Switch Settings
58
Second Entrance Keypad Wiring
59
Second Entrance Comm Cable
59
Table 20. Second Entrance Keypad Wiring
59
Table 21. Network 485
59
Troubleshooting
60
Preventative Maintenance and Inspection
60
Central Log Server
60
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