Hypertherm Powermax 1100 Manuals

Manuals and User Guides for Hypertherm Powermax 1100. We have 1 Hypertherm Powermax 1100 manual available for free PDF download: Operator's Manual

Hypertherm Powermax 1100 Operator's Manual

Hypertherm Powermax 1100 Operator's Manual (62 pages)

Plasma Arc Cutting System

Brand: Hypertherm | Category: Welding System | Size: 1 MB

Table of Contents

Table of Contents

6
- Warranty
  
  5
  - Patent Indemnity
    5
  - Table of Contents
    6
- Section 1 SAFETY
  
  8
  - Eye Protection
    9
  - Skin Protection
    9
  - Toxic Fume Prevention
    9
  - Fire Prevention
    9
  - Electric Shock Prevention
    9
  - Explosion Prevention
    10
  - Grounding
    11
  - Safety Reminders
    11
  - Electronic Health Support Equipment
    11
- Section 1A Sécurité
  
  12
  - Consignes de Sécurité
    12
    
    Prévention des Explosions
    12
    
    Mise à la Masse et à la Terre
    14
Section 2 Specifications

16
- Specifications
  16
  - Section 2 Specifications
    16
  - Introduction
    17
    
    Specifications
    17
  - Specifications
    18
    
    Power Supply
    18
  - PAC135 80A Torches
    19
    
    PAC135M Machine Torch Assembly
    20
    
    PAC135T Hand Torch Assembly
    20
    
    Smark
    20
  - IEC Symbols Used
    21
Section 3 Setup

22
- Setup
  22
  - Section 3 Setup
    22
  - Upon Receipt
    23
  - Claims
    23
  - Hoisting Requirements
    24
  - Voltage Configurations
    25
  - Power Cords - 208/240/480V, 200/230/400V and 600V Power Supplies
    26
  - Power Cords - 230/400V CE Power Supplies
    27
  - Changing the Strain Relief Sleeve
    27
  - Single-Phase and Three-Phase Power Configurations
    28
    
    Single-Phase
    28
    
    Three-Phase
    28
  - Power Cord Plugs
    29
  - Power Requirements
    29
  - Grounding Requirements
    29
    
    Line Voltage Disconnect Box
    29
  - Work Cable and Clamp
    30
  - Gas Supply Requirements
    30
    
    Air Supply Quality
    30
  - Gas Supply Connection
    31
    
    Additional Air Filtration
    31
    
    Nitrogen Supply Quality
    31
  - Torch Lead Connection
    32
    
    PAC135M ON/OFF pendant Connection
    32
    
    PAC135M Torch Alignment
    32
    
    PAC135M Torch ON/OFF Switch Connection Data
    32
  - Machine Interface with PAC135M
    33
    
    Arc Voltage
    34
Section 4 Operation

35
- Operation
  35
  - Section 4 Operation
    35
  - Controls and Indicators
    36
  - Operating Instructions
    37
    
    Pilot Arc Controller (Optional)
    38
    
    PAC135T Safety Trigger Operation
    39
  - Operating Tips
    40
    
    Changing Consumable Parts
    40
    
    Cutting
    42
    
    Piercing
    44
    
    Gouging
    45
  - Cut Chart - 80A Standard Consumables
    46
  - Cut Chart - 40A Consumables
    47
  - Common Cutting Faults
    48
Section 5 Maintenance/Parts

49
- Maintenance/Parts
  
  49
  - Section 5 Maintenance/Parts
    49
  - Introduction
    50
  - Routine Maintenance
    50
    
    Bowl Draining and Filter Element Cleaning
    50
    
    Removal, Cleaning and Replacement of the Cooling Air Filter
    51
  - Basic Troubleshooting
    52
  - Technical Questions
    55
  - Parts
    56
    
    PAC135 Consumable Parts
    56
    
    Consumable Parts Kits
    57
    
    PAC135T Torch Assembly
    58
  - Parts
    59
    
    PAC135M Torch Assembly
    59
  - Power Supplies - 208/240/480V
    60
  - Power Supplies - 200/230/400V
    60
    
    Power Supplies - 230/400V CE
    60
    
    Powermax1100 Field Upgrade Kits and Optional Parts
    60
- Appendix A Standards Index
  
  61

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