hydro THERMAL K500 Manuals

Manuals and User Guides for hydro THERMAL K500. We have 1 hydro THERMAL K500 manual available for free PDF download: Installation, Operation & Maintenance Manual

hydro THERMAL K500 Installation, Operation & Maintenance Manual

hydro THERMAL K500 Installation, Operation & Maintenance Manual (87 pages)

Hydroheater

Brand: hydro THERMAL | Category: Heater | Size: 2 MB

Table of Contents

Table of Contents
3
K500 Automatic Hydroheater - General Information
5
Your Smart ENERGY Investment
5
Purpose of the Manual
5
Principles of Direct Steam Injection (DSI)
5
How the K500 Works
6
Model Number Designation, Dimensions and Capacities
7
Explanation of Model Numbers
7
Location of Markings on Body
7
Application Criteria
9
Industries and Products
9
Sizing Considerations
10
Process and Steam Pressure Requirements
11
Maximum Process Pressure (Heater Discharge)
11
Minimum Process Pressure
12
Superheated Steam
12
Model Capacities and Heater Sizes
13
Safety Precautions
14
General Safety
14
Specific Safety
15
Installation
16
General Installation
16
Hardware Requirements
17
Support and Mounting
17
Recommended Installation
17
Steam Line Requirements
20
Strainer Sizing Table
21
Condensate and Blow down
21
Discharge Line Requirements
22
Insulation
23
Utilities and Environmental Requirements
23
Instrumentation and Control
24
General Overview
24
Components and Functions
24
Typical Control Logic
26
K500 Control Characteristics
26
Over Temperature Protection
27
Operation
28
Pre-Start
28
Initial Startup
29
Shutdown Sequence
30
Shut down Sequence (Long Term with Dirty Fluids)
30
Applications with Intermittent Heat Requirement
31
Troubleshooting
31
Insufficient Heating Capacity
31
Rough Operation
32
Excessive Temperature Variation
33
Maintenance
33
General Practices
33
Recommended Maintenance
34
Signs of Wear
34
Anti-Seize Compounds
37
Inventory and Spare Parts Recommendations
38
Disassembly and Assembly
41
Head-Actuator Removal
41
Complete Disassembly
42
Assembly
47
Torque Requirement
58
Installing a Manual Combining Tube Adjustment (CTA)
58
Zeroing Procedure
59
How to Reverse Mount a New Style CTA
60
Rotating the Actuator
61
Illustrated Parts List
63
Exploded View - K500
63
Exploded View - CTA Assembly
66
Bench Setting of K500 Hydroheater Actuator & Positioner
69
Actuator "Bench Set" Procedure (Pre-Installation of Positioner)
69
Positioners
72
Calibrating a Fisher DVC 6010 Positioner
72
Installing and Calibrating a DVC 2000 Positioner
75
Mounting Magnet Array for DVC 2000
75
Calibrating a DVC 2000
75
Installing and Calibrating a DVC 6200 Positioner
78
Mounting Magnet Array for DVC 6200
78
Calibrating a DVC 6200
78
Limited Warranty
81
Appendix
82
Appendix A: Steam Table
82
Appendix B: Saturation Table
84
Appendix C: Table of Figures
85
Appendix D: Table of Tables
86
Contact Information
87

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