HydraMaster Titan 625 Manuals

Manuals and User Guides for HydraMaster Titan 625. We have 1 HydraMaster Titan 625 manual available for free PDF download: Owner's Manual

HydraMaster Titan 625 Owner's Manual (158 pages)

Brand: HydraMaster | Category: Cleaning Equipment | Size: 29 MB

Table of Contents
3
General Information
10
System Concept
11
Contact Information
12
Warnings, Cautions and Notices
13
Responsibilities
17
Machine Specifications
20
Spare Parts
22
High Altitude Operation
23
Local Water Precautions
23
Figure 1-1. Hard Water Map of Mainland United States
24
Installation Information
26
Figure 2-1. Location of Roof Vents in Vehicle
26
Operating Thetitan 625 in Hot Weather
27
Figure 2-2. Recommended Location of Titan 625 in Van
28
Setting up the Titan 625
30
Orientation of Fuel Pump
31
Figure 2-3. Install Fuel Pump, Outlet Side up
31
Figure 2-4. Fuel Pump Must be in Vertical Position
31
Precautions
32
Preparing the Carpet for Extraction
33
Rinse and Recover
33
Overwetting
34
Streaking
34
Cleaning Tool Tips
35
Operating Instructions
41
Figure 4-1. Titan 625 Upper Dash Assembly
41
Figure 4-2. Titan 625 Lower Dash Assembly
42
Setting the Temperature
43
Figure 4-3. Temperature Control Dial
43
Start up Procedure
44
Setting the Pressure (for Optional High Pressure Washing Kit)
45
Figure 4-4. High Pressure Control Panel
45
Shut down Procedure
46
Machine Maintenance
48
Operational Maintenance
49
Overall Machine Maintenance
51
Engine Maintenance
52
High Pressure Pump Maintenance
54
Figure 5-1. Remove Valve Cap and Valve Assembly
55
Figure 5-2. Inspect Manifold and Old Valves
55
Figure 5-3. Replace Center Inlet Check Valve with Modified Check Valve
56
Figure 5-4. Apply Grease and Install Valves
56
Figure 5-5. Replace Valve Cap and Torque to 95 Ft. Lbs
56
Figure 5-6. Separate Manifold from Crankcase
57
Figure 5-7. Seal Assemblies May Come off with Manifold
57
Figure 5-8. Examine Ceramic Plungers
57
Figure 5-9. Remove Stainless Steel Plunger Bolt and Ceramic Plunger
58
Figure 5-10. Install O-Ring, Apply Sealant and Slide Plunger over Plunger Guide
58
Figure 5-11. Extract Retainers and Seals
59
Figure 5-12. Seal Kit and Insertion Tool for Seal Installation
60
Figure 5-13. Install Seal Assembly Using O-Ring Grease
60
Figure 5-14. Install Retainers into Cavities
61
Figure 5-15. Press Low Pressure Seal Assembly into Cavity
61
Figure 5-16. Re-Install Manifold and Torque Fasteners
62
Vacuum System Maintenance
63
Descaling Procedure (Required)
64
Figure 5-19. Recirculation Fitting
64
Freeze Guarding
65
Water and Chemical System
68
Electrical System
73
Electrical System Information
73
Figure 7-1. Electrical Schematic
74
Figure 7-2. Wiring Diagram - View 1 of 2
75
Figure 7-3. Wiring Diagram - View 2 of 2
76
Figure 9-30. Water Box Assembly
76
Systems Troubleshooting
78
Heating System
79
Chemical System
80
Engine
81
High Pressure System
85
Vacuum System
87
Assemblies and Parts Lists
89
Figure 9-1. Adhesive/ Material Reference
90
Figure 9-2. Titan 625 with 100 Gallon URT
91
Figure 9-3. Titan 625 with 70 Gallon URT
93
Titan 625 with 70 Gallon URT Assembly Parts List
94
Figure 9-4. Console Assembly - View 1 of 5
95
Figure 9-5. Console Assembly - View 2 of 5
96
Figure 9-6. Console Assembly - View 3 of 5
97
Figure 9-7. Console Assembly - View 4 of 5
98
625 Console Assembly Parts List
100
Figure 9-9. Blower Assembly
101
Blower Assembly Parts List
102
Figure 9-10. Blower Heat Exchanger Assembly
103
Blower Heat Exchanger Assembly Parts List
104
Figure 9-11. Engine Assembly - View 1 of 2
105
Engine Assembly Parts List
107
Exhaust Assembly Parts List
108
Figure 9-13. Exhaust Assembly
108
Figure 9-14. Flywheel Plate Assembly
109
Flywheel Plate Assembly Parts List
110
Figure 9-15. Frame Assembly
111
Frame Assembly Parts List
112
Figure 9-17. Lower Dash Assembly - View 2 of 2
114
Lower Dash Assembly Parts List
115
Figure 9-18. By-Pass Valve Assembly - View 1 of 2
116
By-Pass Valve Assembly Parts List
117
Figure 9-19. By-Pass Valve Assembly - View 2 of 2
117
High Pressure Manifold Assembly Parts List
118
Figure 9-20. High Pressure Manifold Assembly
118
Differential Check Valve Assembly Parts List
119
Figure 9-21. Differential Check Valve Assembly
119
Orifice Assembly Parts List
120
Figure 9-22. Orifice Assembly
120
Pump and Silencer Assembly Parts List
121
Figure 9-23. Pump and Silencer Assembly
121
Pump Assembly Parts List
124
Figure 9-26. Side Cover - Console Assembly
125
Side Cover Assembly Part List
126
Temperature Control Assembly Parts List
127
Figure 9-27. Temperature Control Assembly
127
Top Cover Assembly Parts List
128
Figure 9-28. Top Cover Assembly
128
Figure 9-29. Upper Dash Assembly
129
Upper Dash Assembly Parts List
130
Water Box Assembly Parts List
132
Diffuser Filter Assembly Parts List
133
Figure 9-31. Diffuser Filter Assembly
133
Chemical Jug Tray Assembly Parts List
135
Figure 9-33. Chemical Jug Tray Assembly
135
Figure 9-34. 100 Gallon Universal Recovery Tank (URT) Assembly
136
100 Gallon Universal Recovery Tank (URT) Assembly Parts List
137
Figure 9-35. 100 Gallon Universal Recovery Tank (URT) Cover Assembly
138
100 Gallon Universal Recovery Tank (URT) Cover Assembly Parts List
139
Figure 9-36. 70 Gallon Universal Recovery Tank(URT) Assembly
140
70 Gallon Universal Recovery Tank (URT) Assembly Parts List
141
Figure 9-37. 70 Gallon Universal Recovery Tank (URT) Cover Assembly
142
70 Gallon Universal Recovery Tank (URT) Cover Assembly Parts List
143
Vacuum Relief Valve Assembly Parts List
144
Figure 9-38. Vacuum Relief Valve Assembly
144
Vacuum Inlet Stopper Assembly Parts Lis
145
Figure 9-39. Vacuum Inlet Stopper Assembly
145
Sacrificial Anode Kit Assembly Parts List
146
Figure 9-40. Sacrificial Anode Assembly
146
Figure 9-41. AWDS Universal Kit Assembly
147
Figure 9-42. High Pressure Washing Kit - Pump Assembly
149
High Pressure Washing Kit Lower Left Dash Assembly Parts List
151
Figure 9-43. High Pressure Washing Kit - Lower Left Dash Assembly
151
Titan 625 Hose Routings
152
10 - How to Order Parts
153
Warranty Parts Orders
153
Parts Orders
153
Emergencies
153
11 - Warranty Information
154
Blower
154
High Pressure Water Pump
154
Chemical System
154
Control Panel
154
Vacuum and Solution Hoses
155
Cleaning Wand and Tool
155
Water Heating System
155
Hard Water Deposits
155
Warranty Procedure
155
Accessories and Chemical Solutions
157

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HydraMaster Titan 625 Owner's Manual (158 pages)

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