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HBR 204
Hutt HBR 204 Geotechnical Drilling Rig Manuals
Manuals and User Guides for Hutt HBR 204 Geotechnical Drilling Rig. We have
1
Hutt HBR 204 Geotechnical Drilling Rig manual available for free PDF download: Operation And Maintenance Instruction Manual
Hutt HBR 204 Operation And Maintenance Instruction Manual (272 pages)
Drill rig
Brand:
Hutt
| Category:
Other
| Size: 11 MB
Table of Contents
Table of Contents
9
1 Foreword
13
2 Technical Characteristics
15
General
15
Field of Application
17
Basic Machine
20
Propulsion Unit
21
Hydraulic System
22
Electrical and Electronic System
23
Mast
24
Rotary Head
26
Clamps
27
Application on Rotary Head
28
Winch
29
Stabilizing the Machine
32
Equipment with Setups
33
Dimensions
35
Parking and Transportation Configuration
35
Configuration with Mast in Vertical Position
36
Working Range
37
Stability
40
General Conditions of Use
40
Parking Configuration
42
Mast in Basic Configuration
43
Setup with Mast with Gear Motor
43
3 Safety Informations
46
Foreword
46
Staff
47
Limitations of Use of the Machine
52
Work Area
54
Vibrations and Sound Level
63
Oil, Grease and Anti-Freeze
65
Safety Devices
67
Operation
75
Maintenance
81
Assembly and Disassembly
88
Transport
89
Spare Parts
90
4 Operation
91
Foreword
91
Operator Position
93
Radio Remote Control (A) (Positioning, Work, Machine Movement)
93
Control Panel (B) (Start-Up, Adjustments, Controls)
94
Wired Remote Control (C)
95
Radio Remote Control (D) - Device for Lifting Rods and Casing Pipes (Optional)
96
Command and Control Devices
97
Control Panel (Start-Up, Adjustments, Controls)
97
Radio Remote Control (Work, Machine Movement)
101
Radio Remote Control - Device for Lifting Rods and Casing Pipes (Optional)
104
Manual Emergency Controls
105
Wired Remote Control
107
Electronic Control System
109
General Description
109
Initial Page
110
Page "MENU
113
Diesel Engine (ENGINE)
114
Jet Grouting (SETUP)
118
Machine Setup (SETUP MACC.)
120
Parameters (PARAM)
122
Black Box (BLACK BOX)
123
Display Setup (SETUP DISPLAY)
126
Management Page and Pump Check (P1 - P2
127
General Information
128
Page Service (General Information) (Emergency Conditions)
128
Page "SERVICE
130
Checking the Outputs (OUTPUT)
131
Checking the Inputs (INPUT)
132
Diesel Engine
132
Check the Command and Control Devices
133
Page "Warning and Alarm Messages
134
Machine Password
135
Stopping the Machine
136
List of Alarm Codes
137
Historical List of General Operating Anomalies (Black Box)
142
Start-Up
144
Diesel Engine Start-Up
146
Emergency Starting
147
Starting with Emergency Starter
148
Checks after Starting the Diesel Engine
149
Activation of Hydraulic Controls
150
Activation of Radio Control
151
Diesel Engine
153
Machine Movement
156
Wired Remote Control
159
Positioning the Machine
161
Radio Remote Control
162
Wired Remote Control
164
Mast Positioning
166
Work
169
Rotary Head Movement
171
Head Rotation
174
Rotary Head Side Movement
177
Winch
178
Telescopic and Rotating Jib
179
Clamps
180
Commands and Controls for Accessories
181
Deactivation Electrical Safety Limit Switches
183
Device for Lifting Rods and Casing Pipes
184
General Description
186
Limits of Use of Lifting Device
187
Deactivation of Radio Remote Control
188
Controls on Radio Remote Control
189
Loading Rods and Casing Pipes on the Machine
190
Unloading Rods and Casing Pipes from the Machine
193
Loading Rods Onto the Machine
195
Unloading Rods from the Machine
196
Stop
197
Operating Notes
198
Drilling with Single Rod
199
Drilling with Rod and Casing
200
Jet Grouting
205
Maintenance
207
Tightening Torque
209
5.3. Basic Machine
210
A One Time Only
213
A1 50 Hours - Hydraulic Oil Filter Replacement
213
A2 250 Hours - Crawler Track Reduction Gear Oil Change
216
A3 250 Hours - Winch Reduction Gear Oil Change
217
A4 250 Hours - Changing Oil of Head Movement Reduction Gear
219
A5 500 Hours - Adjusting the Valve Clearance (Diesel Engine)
219
B Every 10 Hours
220
B1 Wire Rope Check
220
B2 Air Cleaner Filter Check
221
B3 Engine Oil Level Check
222
B4 Hydraulic Oil Level Check
222
B5 Engine Coolant Check
223
B6 Checking Indicator Lights, Instruments and Safety Limit Switches/Sensors
224
B7 Inspection of the Head Movement Chain
224
C Every 50 Hours
225
C1 Greasing
225
C2 Wire Rope Maintenance
226
C3 Crawler Track Oil Level Check
226
C4 Hydraulic Oil Heat Exchanger and Engine Radiator
226
C5 Check of Level of Oil in Winch Reduction Gear
227
C6 Check of Hose Guide
227
C7 Checking and Tightening Head Movement Chain
228
C8 Checking and Adjusting Play of Head Carriage
229
C9 Clearence Sliding Clamp Trolley Check and Adjustment (Option)
231
C10 Lubrication of the Head Movement Chain
233
C11 Check of Oil Level in Head Movement Reduction Gear
234
D Every 100 Hours
235
D1 Tightness Check on Nuts and Bolts
235
D2 Battery Check
235
E Every 250 Hours
236
E1 Crawler Track Tension Check
236
E2 Hydraulic Oil Filter Replacement ()
236
E3 General Inspection of the Machine
237
MAINTENANCE Basic Machine
239
F Every 500 Hours
239
F1 Changing Engine Oil and Filter (*)
239
Fuel Prefilter
239
F3 Engine Coolant Check
239
G Every 1000 Hours
240
G1 Replacement of Cartridges and Cleaning of Fuel Pre-Filter
240
G2 Maintenance of Hydraulic Accumulators
240
G3 Replacing the Dry Air Filter Element
240
G4 Replacement of Air Filter in Hydraulic Oil Tank
241
G5 General Inspection - Diesel Engine
241
G6 Brake Maintenance - Winch (BW 1500)
241
H Every 2000 Hours
242
H1 Crawler Track Reduction Gear Oil Change
242
H2 Inspection of Crawler Track Components for Wear
242
H3 Hydraulic Oil Change
243
H4 Engine Coolant Change
244
H5 Winch Reduction Gear Oil Change
244
H6 Changing Oil of Head Movement Reduction Gear
245
H7 Adjusting the Valve Clearance (Diesel Engine)
246
H8 General Inspection (Diesel Engine)
246
H9 Particulate Filter (Diesel Engine)
246
Special Maintenance
247
Filling and Cleaning Fuel Tank
250
Cleaning/Washing the Machine
251
Track Chain
252
Device for Lifting Rods and Casing Pipes (Optional)
253
Mast with Gear Motor (DM 300 – 150 Kn) – Replacement of Worn Chain
254
Mast with Gear Motor (DM 300 – 150 Kn) – Replacement of Broken Chain
255
Adjustment of Wired Safety System on Mast
257
Warnings for Using the Machine in Oxidising Environments
258
Rotary Head
259
Replenishments
260
Transport
268
Loading on Trailer (Movement of the Machine)
271
7 Disposal
272
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