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Hutt HBR 204 Operation And Maintenance Instruction Manual

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Drill rig
HBR 204
Operation and maintenance instruction
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(Translation of the original instructions)

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  • Page 1 Drill rig HBR 204 Operation and maintenance instruction manual (Translation of the original instructions)
  • Page 2 HÜTTE BOHRTECHNIK GmbH Ziegeleistraße 36 D-57462 Olpe / Biggesee - GERMANY Tel. 0049 (0) 2761 / 9644-0 Fax 0049 (0) 2761 / 63852 E-mail: info.huette@casagrandegroup.com Web site: www.casagrandegroup.com Hütte Bohrtechnik GmbH authorisation Any repairs for warranty require prior authorisation from Hütte Bohrtechnik GmbH. The authorization number must appear on the repair order.
  • Page 3 WARRANTY CLAIM +39 0434 997009 service@casagrandegroup.com Date: __________________ CLIENT Address Applicant’s name  |  | @ Company name (country, city, zip code) EQUIPMENT Hours of operation at Model Serial number Date of failure the time of the failure Job site address FAILURE DESCRIPTION Effects of the failure on the machine Failure type...
  • Page 4 Hütte Bohrtechnik GmbH authorisation Any repairs for warranty require prior authorisation from Hütte Bohrtechnik GmbH. The authorization number must appear on the repair order.
  • Page 5 CORRECT TRANSLATIONS CORRECT TRANSLATIONS Huette GmbH agrees to translate this document in the best possible way. To help us to continuously improve the service we offer, we kindly ask you to notify us if anything has been translated badly, if there are any incorrect terms, or anything else.. Please send this information by Fax or email, specifying the text which is unclear, the reason why it is unclear and the correct text..
  • Page 6 THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 7 GENERAL INFORMATION GENERAL INFORMATION This operation and maintenance instruction manual accompanies the machine produced by Hütte Bohrtechnik GmbH. This manual must be kept in a suitably protected location inside the cab and it must be available for consultation at all times. The machine is designed and manufactured to ensure long-lasting reliability and operation provided it is used as set forth in this manual and in consideration of all safety instructions.
  • Page 8 GENERAL INFORMATION HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 9: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 1. FOREWORD ......................1 1.1. Foreword ..........................1 2. TECHNICAL CHARACTERISTICS ..............3 2.1. General ........................... 3 2.2. Field of application ........................ 5 2.3. Basic machine ........................8 2.4. Propulsion unit ........................9 2.5. Hydraulic system ......................... 10 2.6.
  • Page 10 TABLE OF CONTENTS 3.6. Oil, grease and anti-freeze ....................53 3.7. Safety devices ........................55 3.8. Operation ..........................63 3.9. Maintenance ......................... 69 3.10. Assembly and disassembly ....................76 3.11. Transport ..........................77 3.12. Spare parts ..........................78 4. OPERATION ......................79 4.1.
  • Page 11 TABLE OF CONTENTS 4.4.6. Machine password ......................123 4.4.7. Stopping the machine ......................124 4.4.8. List of alarm codes ......................125 4.4.9. Historical list of general operating anomalies (Black Box) ..........130 4.5. Start-up ..........................132 4.5.1. Checks before starting the diesel engine ................132 4.5.2.
  • Page 12 TABLE OF CONTENTS 4.12. Stop ............................ 185 4.13. Operating notes ........................186 4.13.1. Foreword ..........................186 4.13.2. Drilling with single rod ...................... 187 4.13.3. Drilling with rod and casing ....................188 4.13.4. Jet grouting ........................193 5. MAINTENANCE ....................195 5.1.

  • Page 13: Foreword

    FOREWORD Foreword FOREWORD 1.1. Foreword Contents of manual: Information regarding technical features of the machine; Information on risks and safety instructions; Instructions for correct use and functioning of the machine; instructions for correct machine maintenance; instructions for correct transportation of the machine; Enclosed documents: diesel engine: instructions manual and spare parts catalogue;...
  • Page 14 FOREWORD Foreword Conservation of the manual This manual must be kept in a safe place, and it must be available for consultation at all times. If the manual is lost or damaged, ask Hütte Bohrtechnik GmbH. for a new copy; with the request, include the manual code and the machine serial number.

  • Page 15: Technical Characteristics

    TECHNICAL CHARACTERISTICS General TECHNICAL CHARACTERISTICS 2.1. General General description The machine is composed of a drilling tool mounted on a self-propelled tracked crawler. The self-propelled tracked crawler is composed of the following main groups: propulsion unit power hydraulic system hydraulic oil tank fuel tank mast joint group adjustment and start-up control panel - radio remote control...
  • Page 16 TECHNICAL CHARACTERISTICS General Machine identification plate The information required to identify the machine are shown on a data plate attached to the frame: name and address of manufacturer; EC mark; model; type; serial number; year of construction; weight. Identification tag of machine components 2.2.1 On some of the main components of the machine (for example the rotary head) there is a tag that...

  • Page 17: Field Of Application

    TECHNICAL CHARACTERISTICS Field of application 2.2. Field of application Intended use of the machine Drilling of earth for small-scale geo-technical drilling (drainage, micropile, anchor, consolidation, …). Based on the geological characteristics of the terrain, drilling systems are adopted with direct circulation with water or sludge, or dry with continuous flight auger;...
  • Page 18 TECHNICAL CHARACTERISTICS Field of application Winch The lifting of a load applied to the winch rope must never make use of the mast joint, the stabilizers or the mast where the winch is installed; in this case the pressure relief valve may not be able to protect the winch from very dangerous overloads.
  • Page 19 TECHNICAL CHARACTERISTICS Field of application Ambient operating conditions Minimum ambient temperature for use: -10 °C Maximum ambient temperature for use: +40 °C Maximum use without loss of power (height above sea level): 0÷2500 m (maximum ambient temperature for use: +40°C) Maximum relative humidity (90% @ 40°C) Maximum allowable wind speed (mast in vertical position): 20 m/s Contact Hütte Bohrtechnik GmbH before using the machine in conditions different from those...

  • Page 20: Basic Machine

    TECHNICAL CHARACTERISTICS Basic machine 2.3. Basic machine MAXIMUM SLOPE ALLOWED IN TRANSPORT 20 (36%) CONFIGURATION TRANSPORT 15 N/cm CONFIGURATION MAXIMUM GROUND PRESSURE WORKING 50 N/cm CONFIGURATION MAXIMUM SPEED OF MACHINE MOVEMENT 2,5 km/h EQUIPMENT WEIGHT (STANDARD) 15500 kg HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 21: Propulsion Unit

    TECHNICAL CHARACTERISTICS Propulsion unit 2.4. Propulsion unit Technical characteristics Fuel tank Capacity: 270 l. Diesel engine: - Manufacturer: DEUTZ - Model: TCD 6.1 L06 4V - Power: 160 kW- 217 CV (@ 2000 rpm) - Cooling system: cooling via circulation of refrigerant liquid - Applicable standards: US EPA TIER 4 INTERIM, CARB TIER 4 INTERIM, EU STAGE IIIB - Specific consumption at maximum power: 220 g/kWh OPERATION AND MAINTENANCE INSTRUCTION MANUAL...

  • Page 22: Hydraulic System

    TECHNICAL CHARACTERISTICS Hydraulic system 2.5. Hydraulic system Technical characteristics Tank capacity: 390 l Technical characteristics of hydraulic pumps: Hydraulic pump P5 (*) P5 (*) Model A8VO 107 hydraulic pump with hydraulic pump with hydraulic hydraulic axial hydraulic Type axial pistons with pistons gear pump gear pump...

  • Page 23: Electrical And Electronic System

    TECHNICAL CHARACTERISTICS Electrical and electronic system 2.6. Electrical and electronic system Electrical system Nominal voltage: 24 V Electrical accumulator (X 2): nominal voltage: 12 V capacity: 140 Ah cold cranking capacity: 800 A Electronic control system The diesel engine is equipped with an automatic system that check engine operation in real time and detects any failures.

  • Page 24: Mast

    TECHNICAL CHARACTERISTICS Mast 2.7. Mast Type of mast DM300 Rotary head movement gear motor Extraction force Thrust force Maximum extraction speed m/min Maximum feed speed (work) m/min Head travel (single rotary head) 3150-6900-8400 2.7.1.b HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 25 TECHNICAL CHARACTERISTICS Mast 2.7.1.a OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 26: Rotary Head

    TECHNICAL CHARACTERISTICS Rotary head 2.8. Rotary head See attached manual. HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 27: Clamps

    TECHNICAL CHARACTERISTICS Clamps 2.9. Clamps Clamps M5-M5S Minimum diameter ÷ Maximum diameter (mm) 152÷610 455÷660 89÷406 Closure force (kN) OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 28: Application On Rotary Head

    TECHNICAL CHARACTERISTICS Application on rotary head 2.10. Application on rotary head DRILL STRING CHUCK P114 P200  60  114 mm  79  194 mm Field of application (nominal diameter of rods) (nominal diameter of rods) Maximum working pressure 100 bar 120 bar Maximum slewing speed...

  • Page 29: Winch

    TECHNICAL CHARACTERISTICS Winch 2.11. Winch WINCH (A2 - BW 1500) LAYER 1° EFFECTIVE PULL 4° 1° ROPE SPEED m/min 4° ROPE DIAMETER Ø 10 1° DRUM CAPACITY 4° LAYER WINCH (A3 - EGO 360 HS) 1° EFFECTIVE PULL 4° 1° ROPE SPEED m/min 4°...
  • Page 30 TECHNICAL CHARACTERISTICS Winch LIMITS OF USE OF WINCH Winch The lifting of a load applied to the winch rope must never make use of the mast joint, the stabilizers or the mast where the winch is installed; in this case the pressure relief valve may not be able to protect the winch from very dangerous overloads.
  • Page 31 TECHNICAL CHARACTERISTICS Winch Non-vertical traction Maximum longitudinal angle 25° Maximum transversal angle 15° Mast resting on work front 2.11.1 2.11.2 Use with latticed extensions Effective pull kN 4 (*) Vertical traction (*) Re-calibration of winch hydraulic circuit. Further information is available from Hütte Bohrtechnik GmbH OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc...

  • Page 32: Stabilizing The Machine

    TECHNICAL CHARACTERISTICS Stabilizing the machine 2.12. Stabilizing the machine Vertical travel of stabilizer. 2.13 HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 33: Equipment With Setups

    TECHNICAL CHARACTERISTICS Equipment with setups 2.13. Equipment with setups General description Undercarriage Propulsion unit Fuel tank Hydraulic oil tank Rear stabilizers Front stabilizers Radio remote control Boom joint Mast assembly Head movement gear motor Winch Rotary head Applications on rotary head Clamp assembly Centring device Cowling...
  • Page 34 TECHNICAL CHARACTERISTICS Equipment with setups Description of boom joint Slide 2.(*) Mast rotation hydraulic cylinders Hydraulic cylinder for mast movement 4.(*) Slide support 5.(*) Turntable Mast raising hydraulic cylinders (*) MP HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 35: Dimensions

    TECHNICAL CHARACTERISTICS Dimensions 2.14. Dimensions WARNING! Before using the machine in the configurations shown below, always read the information on stability (☞ "TECHNICAL CHARACTERISTICS -Stability"). 2.14.1. Parking and transportation configuration 2.16.1 OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 36: Configuration With Mast In Vertical Position

    TECHNICAL CHARACTERISTICS Dimensions 2.14.2. Configuration with mast in vertical position 2.16.2 HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 37: Working Range

    TECHNICAL CHARACTERISTICS Dimensions 2.14.3. Working range 2.16.3 OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 38 TECHNICAL CHARACTERISTICS Dimensions 2.16.4 Mast – nominal length 800 mm Mast – nominal length 8300 mm HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 39 TECHNICAL CHARACTERISTICS Dimensions 2.16.5 Mast – nominal length 4500 mm  Limit of lateral inclination of mast 15°  Mast + Drill rod blocking clamp B8 10°  Mast + Mast foot + Drill rod blocking clamp B8 5° OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 40: Stability

    TECHNICAL CHARACTERISTICS Stability 2.15. Stability Foreword This paragraph contains a description of conditions which must be complied with to prevent the machine from tipping over. It is prohibited to use the equipment beyond the limits indicated. Some of the figures in this manual may represent components which are partially different from those which are actually included on the machine.
  • Page 41 TECHNICAL CHARACTERISTICS Stability Maximum slope which can be travelled over: 2.20.1 Move the head until it is near the lower limit. OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 42: Parking Configuration

    TECHNICAL CHARACTERISTICS Stability 2.15.2. Parking configuration WARNING! It is prohibited to move the machine with the mast and the mast joint in any position other than the one shown in the parking configuration. Refer to the following paragraphs. 2.21 Position the machine on flat, horizontal ground. Lower the mast and rest it on the support A.

  • Page 43: Setup With Mast With Gear Motor

    TECHNICAL CHARACTERISTICS Stability 2.15.3. Setup with mast with gear motor 2.15.3.1. Mast in basic configuration Main components of the machine: Mast with gear motor : Nominal length (8300 mm) (9800 mm) Rotary head: maximum torque 55 kNm Locking clamps Service winch (the traction axis must be parallel to the working axis) Drilling rods Ø...
  • Page 44 TECHNICAL CHARACTERISTICS Stability Movement of the machine with mast in working position WARNING! If you need to move the machine for long distances, or if the ground is even slightly uneven or sloping, you must place the mast horizontal prior to moving the machine. A) Initial machine conditions: - Mast in vertical position.
  • Page 45 TECHNICAL CHARACTERISTICS Stability Movement of the machine with mast in horizontal position Initial machine conditions: 2.21 Mast horizontal and resting on support (A). Stabilizers completely raised. OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 46: Safety Informations

    SAFETY INFORMATIONS Foreword SAFETY INFORMATIONS 3.1. Foreword This chapter provides the general safety standards and the safety standards that concern use and maintenance of the machine. The safety standards contained in this manual may not cover all situations which could possibly arise during use of the machine.

  • Page 47: Staff

    SAFETY INFORMATIONS Staff 3.2. Staff Employer’s obligations inform staff of the risks they are exposed to adequately instruct staff properly train staff that is authorized to enter the work area. provide suitable equipment for lifting drilling accessories with a mass of over 25 kg (drilling rods, tools, casing tubes).
  • Page 48 SAFETY INFORMATIONS Staff 3.1.2 Operator The operator is responsible for correct use and operation of the machine, and for coordinating all activities carried out in collaboration with assistants and maintenance staff. The operator must ensure that the assistants and maintenance workers work safely by checking their position and methods of working.
  • Page 49 SAFETY INFORMATIONS Staff Operator requirements The operator must possess the following prerequisites: proper qualification for the role to be performed, obtained through adequate training; legal age; full ability to move, see, hear and speak; hence, free of disturbances, impairments or permanent disabilities;...
  • Page 50 SAFETY INFORMATIONS Staff exercise in the application of individual safety gear; tests on the machine for the identification of residual risks and related hazards, as well as safety procedures to be implemented (reading of warnings, interpretation of signs, use of individual safety gear and procedural instructions for the avoidance of damage or injuries) exercises in reading the “Instructions manual for use and maintenance”...
  • Page 51 SAFETY INFORMATIONS Staff The technician from Hütte Bohrtechnik GmbH can perform maintenance, repairs, calibration, and set-up, and can use the machine to check for correct operation and safe conditions during work, positioning and movement. Access to the machine When the machine is parked, the ignition key must be kept by the operator or worksite foreman.

  • Page 52: Limitations Of Use Of The Machine

    SAFETY INFORMATIONS Limitations of use of the machine 3.3. Limitations of use of the machine The machine may be used only with the accessories specifically provided by Hütte Bohrtechnik GmbH for this machine. The use of other accessories and tools must be authorized by Hütte Bohrtechnik GmbH WARNING! It is prohibited to use the machine to lift persons.
  • Page 53 SAFETY INFORMATIONS Limitations of use of the machine It is forbidden to carry out any lifting operations liable to cause risks to, first and foremost, the safety of workers, and, secondly, to the vehicles and equipment connected with the lifting operations.

  • Page 54: Work Area

    SAFETY INFORMATIONS Work area 3.4. Work area The operator must remove from the machine and its surroundings all loose objects which are not an integral part of it (for example tools left after maintenance work, ropes used for moving parts, personal property, and so on). If you will be working in the presence of flammable gases (in any case not in a tunnel) you will need to comply with current standards and requirements for the specific type of atmosphere.
  • Page 55 SAFETY INFORMATIONS Work area Working phase: Mast in vertical position Machine movement Access to the hazardous area must be controlled by the site foreman, and is in any case only allowed for authorized persons in the established conditions. any person who is not assigned and/or authorized must keep a distance of 1,5 m from any part of the machine that is in the hazard area.
  • Page 56 SAFETY INFORMATIONS Work area Assistant Assistants may enter the hazardous area only to carry out machine set-up. The work of the assistants must be coordinated and controlled by the operator. The operator must make only those movements with the machine that are absolutely necessary to perform the operations. Maintenance technician The maintenance technician may access the hazardous area only to peform maintenance tasks that require the machine to be left running.
  • Page 57 SAFETY INFORMATIONS Work area Overhead electrical lines If the machine will be working near overhead electrical lines, all appropriate measures must be taken to reduce the risk of electrocution, in collaboration with the local electric company. The following are the main safety measures that can be implemented: interruption of the electrical line for the entire duration of work;...
  • Page 58 SAFETY INFORMATIONS Work area Lighting strikes People who are on board or around a machine which is struck by lightning are exposed to dangerous voltage levels which may cause injury or even death. The vulnerability of the machine to lightning strikes depends on the following factors: maximum height above ground presence of tall metallic structures near the machine presence of bodies of water near the machine (rivers, lakes)
  • Page 59 SAFETY INFORMATIONS Work area 3.1.1 OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 60 SAFETY INFORMATIONS Work area Ground Before using the machine, make the following checks: check for underground lines and compartments; check resistance of the terrain to the loads produced by the machine (☞ "TECHNICAL CHARACTERISTICS - Stability"); if the terrain is not sufficiently resistant, you will need to prepare support platforms; clearly mark on the terrain surface the presence of any underground lines or compartments that reduce the load-bearing capacity of the ground Manual signals...
  • Page 61 SAFETY INFORMATIONS Work area OPERATION SIGNALING REPRESENTATION extended, fingers closed, thumb Lower mast pointing downward Upperstructure Arm extended point with finger in direction of slewing slew Note: Only for some machines. Arm extended, palm down, hold position Stop rigidly Arm extended, palm down, move hand Emergency stop rapidly right and left Total shutdown...
  • Page 62 SAFETY INFORMATIONS Work area OPERATION SIGNALING REPRESENTATION Use both fists, in front of body, making a Track movement circular motion about each other, indicating direction of travel; forward or backward 3.10 A raised fist indicated the track to block; circular movement of the other fist in front Track movement of the body indicates movement of the other track...

  • Page 63: Vibrations And Sound Level

    SAFETY INFORMATIONS Vibrations and sound level 3.5. Vibrations and sound level Sound level The machine was designed and manufactured using every technological solution possible to reduce noise power and noise pressure levels at the source via soundproofing of the engine compartment.
  • Page 64 SAFETY INFORMATIONS Vibrations and sound level The measurements were carried out in accordance with the following standards and directives: directive 2000/14/CE standard UNI EN ISO 3744 standard UNI EN ISO 11201 standard EN 16228. For member countries of the EC: hearing protection is obligatory if the level of acoustic pressure in the workplace exceeds 85 dB(A).

  • Page 65: Oil, Grease And Anti-Freeze

    SAFETY INFORMATIONS Oil, grease and anti-freeze 3.6. Oil, grease and anti-freeze The oil, grease, fuel and anti-freeze do not represent hazards for the user provided they are used as set forth in this manual. However, repeated and prolonged contact combined with poor personal hygiene may cause reddening of the skin, irritation and contact dermatitis.
  • Page 66 SAFETY INFORMATIONS Oil, grease and anti-freeze Hygiene measures Avoid inhaling vapours or fogs. Avoid contact with skin or eyes. Do not eat, drink or smoke when hands are dirty. Change clothing if they are soaked and in any case at the end of work. Wash hands prior to going to the lavatory.

  • Page 67: Safety Devices

    SAFETY INFORMATIONS Safety devices 3.7. Safety devices WARNING! The protections and safety devices of the machine are to be removed only if absolutely necessary for repair or maintenance. Protections and safety devices are to be put back in place before starting the machine, as soon as the reason for their removal no longer exists.
  • Page 68 SAFETY INFORMATIONS Safety devices Wired safety devices on the mast The figure shows the application of wired devices. Use the wires F to stop the main functions/movements of the machine (head rotation – rotary head movement – clamps– …). Duties of the operator: check proper operation of the wired device before you use the machine;...
  • Page 69 SAFETY INFORMATIONS Safety devices INDIVIDUAL PROTECTION GEAR SYMBOL 3.21 HELMET The helmet must be worn on the head from being struck, as may happen if materials drop from above (for example earth or cement). 3.24 SAFETY GLASSES The goggles must be worn to protect the eyes from debris, compressed air, accidental blows and dust.
  • Page 70 SAFETY INFORMATIONS Safety devices When working, certain hazardous situations may arise for which normal individual safety gear does not provide adequate protection. The operator must ask the worksite supervisor for the following devices and accessories (if necessary) : dust catcher to be installed on machine (use of compressed air to flush hole); water collection device (use of water to flush hole);...
  • Page 71 SAFETY INFORMATIONS Safety devices Warning signals 3.52 SYMBOL WARNING HAND AND FEET CRUSHING HAZARD NO ADMITTANCE TO UNAUTHORIZED PERSONNEL HIGH TEMPERATURE HYDRAULIC OIL FILL POINT ACCESS PROHIBITED TO WORK AREA LIVE ELECTRIC PANEL OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 72 SAFETY INFORMATIONS Safety devices 3.53 SYMBOL WARNING PRESSURIZED FLUID HAND AND FEET CRUSHING HAZARD NO ADMITTANCE TO UNAUTHORIZED PERSONNEL LOCATION OF BATTERY DISCONNECTING SWITCH FUEL FILL POINT HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 73 SAFETY INFORMATIONS Safety devices 3.53 SYMBOL WARNING ACCESS PROHIBITED TO WORK AREA TOXIC FUMES OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 74 SAFETY INFORMATIONS Safety devices Fire prevention devices 3.48 The machine is equipped with an extinguisher with the following characteristics: extinguishing material: powder; nominal mass: 6 kg. The extinguisher(s) provided must be placed in the provided supports. They must always be accessible and free of obstructions that may delay or prevent them being used if this is necessary.

  • Page 75: Operation

    SAFETY INFORMATIONS Operation 3.8. Operation Command and control devices WARNING! All control levers must be moved from the centre position (neutral) to the operating position (left-right or forward-back) and vice versa in a gradual manner. Abrupt movement of the control levers may cause malfunctions or damage to the machine (☞ "OPERATION").
  • Page 76 SAFETY INFORMATIONS Operation 3.44 WARNING! If the machine leaks oil, fuel, or other fluids, the operator must comply with the following procedure: stop the machine if it is running; - ask for assistance from a maintenance technician; - take the ignition key out of the control panel and keep it with him;...
  • Page 77 SAFETY INFORMATIONS Operation WARNING! The operator must never for any reason leave his position, however briefly, when the machine is running. WARNING! Operator must not drink alcoholic beverages, eat, read or otherwise detract their full attention from their work while the machine is in operation. WARNING! It is prohibited for any person other than the operator to be on the machine during any sort of work or movement of the machine.
  • Page 78 SAFETY INFORMATIONS Operation Moving and positioning Before moving the machine forwards or backwards, and before moving the mast, the operator must ensure that there are no other persons in a hazardous position or near the machine. 3.41 All machine movement must be signalled by an acoustic signal. If the operator discovers that an acoustic signal does not work, he must immediately request assistance from maintenance staff.
  • Page 79 SAFETY INFORMATIONS Operation manual must be consulted (☞ "TRANSPORT"). Before starting work, the operator must ensure that the following conditions are met: stabilizers lowered and set on ground without raising tracks counterweights correctly applied (optional) Check that there are no obstructions to raising the mast and to drilling such as overhead electrical lines or underground pipelines.
  • Page 80 SAFETY INFORMATIONS Operation Stopping the machine If the temperature is below 0°C a series of measures must be taken to prevent icing of the machine or any of its parts (mast, stabilizers, hoses, tracks) from being jammed: Avoid leaving the machine wet or with standing water in any of its parts. Cover the control panel with canvasses.

  • Page 81: Maintenance

    SAFETY INFORMATIONS Maintenance 3.9. Maintenance Foreword This paragraph contains safety warnings for maintenance and repairs. General standards It is obligatory to perform all maintenance operations with the engine at a complete standstill; this is necessary also before disconnecting any elements of the hydraulic circuit until sufficient time has been allowed for the natural cooling of parts exposed to high temperatures.
  • Page 82 SAFETY INFORMATIONS Maintenance WARNING! If maintenance operations are to be performed with one or more machine functions active, the following instructions must be complied with:: a) during maintenance, two persons must be present: the operator, who acts as safety supervisor for the other person who is working, and the maintenance technician. b) the operator who is at the controls of the machine and the maintenance technician must be able to see one another so that communication between them is easy an unequivocal.
  • Page 83 SAFETY INFORMATIONS Maintenance WARNING! Avoid performing any maintenance with bare hands. When cleaning the fuel tank or hydraulic oil reservoir or when changing engine oil, etc. do not disperse residual liquids or cleaning fluids on the ground; these substances must be collected in suitable containers for disposal in compliance with local legislation.
  • Page 84 SAFETY INFORMATIONS Maintenance Replenishments Replenish hydraulic oil or other lubricants only when the engine is stopped. When filling, adding or changing hydraulic or lubricant oil, make sure the instrument used for doing so are clean on the filling plugs and related devices. Always use non-toxic oil as provided by Hütte Bohrtechnik GmbH with the machine.
  • Page 85 SAFETY INFORMATIONS Maintenance Chain The chain for the movement of the rotation head must be checked at least weekly. It must be replaced when it shows signs of corrosion, when it is unevenly worn, or when it has reached itts maximum limit of lengthening. (☞...
  • Page 86 SAFETY INFORMATIONS Maintenance Battery WARNING! Danger of burns. Avoid electrolyte contact with the hands. - Use suitable gloves. - Do not smoke. The disposal of used batteries is regulated by local environmental protections laws. High temperatures The maintenance technician cannot carry out any work on the machine until sufficient time has been allowed for the natural cooling of parts exposed to high temperatures.
  • Page 87 SAFETY INFORMATIONS Maintenance The following figure shows the zones with high temperature risk. 3.50 Drilling rods- tool Rotary head Winch reduction gear Hydraulic oil tank Crawler track gears Motor compartment Muffler Head movement reduction gear OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 88: Assembly And Disassembly

    SAFETY INFORMATIONS Assembly and disassembly 3.10. Assembly and disassembly When machines are connected outside the drilling rig (compressors, concrete injection pumps, water pumps), the following instructions must be complied with: avoid errors in connecting the tubes; use tubes suitable for the type of fluid and its operating pressure; electrical and hydraulic connections must be made or removed only when the machine is at a standstill and engine stopped.

  • Page 89: Transport

    SAFETY INFORMATIONS Transport 3.11. Transport Machine set-up The machine must be prepared for transport by the operator with the necessary collaboration of one or more ground assistants. Follow the instructions for machine set-up as listed in this manual (☞ "TRANSPORT"). Operations other than those in this manual may be performed only by qualified personnel, authorized by Hütte Bohrtechnik GmbH.

  • Page 90: Spare Parts

    SAFETY INFORMATIONS Spare parts 3.12. Spare parts Original spare parts provided by Hütte Bohrtechnik GmbH, if properly installed, ensure reliable machine operation. The list of spare parts is included in the catalogue provided with the machine. The components of the machine which are essential to individual safety must be properly replaced with identical components (same manufacturer and same model).

  • Page 91: Operation

    OPERATION Foreword OPERATION 4.1. Foreword 3.44 WARNING! If the machine leaks oil, fuel, or other fluids, the operator must comply with the following procedure: stop the machine if it is running; - ask for assistance from a maintenance technician; - take the ignition key out of the control panel and keep it with him;...
  • Page 92 OPERATION Foreword Before moving on to any work phase, the operator must ensure that the machine and the work area meet required safety conditions (☞ "SAFETY INFORMATIONS"). If during work the operator should discover operating abnormalities which may give rise to incipient risks, he must use the main the emergency mushroom-shaped push button which shuts down the machine.

  • Page 93: Operator Position

    OPERATION Operator position 4.2. Operator position 4.2.1. Radio remote control (A) (positioning, work, machine movement) The operator must take up a position near the machine in order to comply with the following instructions: the operator must always work under maximum safety conditions; the operator must always have perfect visibility of the work equipment and of the zone where the equipment is used;...

  • Page 94: Control Panel (B) (Start-Up, Adjustments, Controls)

    OPERATION Operator position 4.2.2. Control panel (B) (Start-up, adjustments, controls) The operator must use the control panel (B) for the following operations: diesel engine start-up; refer to the list of operating anomalies for the diesel engine ; refer to list of general operating anomalies ; adjusting or setting the working parameters of the machine.

  • Page 95: Wired Remote Control (C)

    OPERATION Operator position 4.2.3. Wired remote control (C) The operator must use the C wired remote control for the following operations: machine movement; loading onto and unloading from the means of transport; The wired remote control is used as alternative to the radio remote control or if it malfunctions. Comply with all of the instructions in the chapter (☞...

  • Page 96: Radio Remote Control (D) - Device For Lifting Rods And Casing Pipes (Optional)

    OPERATION Operator position 4.2.4. Radio remote control (D) - Device for lifting rods and casing pipes (optional) Used for moving rods or casing pipes. Applied to lifting device for rods and casing pipes. Comply with all of the instructions in the chapter (☞ "OPERATION – Device for lifting rods and casing pipes").

  • Page 97: Command And Control Devices

    OPERATION Command and control devices 4.3. Command and control devices * OPTIONAL (II) Casing rotation head Tool and rod rotation head 4.3.1. Control panel (start-up, adjustments, controls) DEVICE FUNCTION pressure gauge Indication of pressure in the head rotation circuit (II) knob Adjustment of pressure in the head rotation circuit (II) pressure gauge...
  • Page 98 OPERATION Command and control devices DEVICE FUNCTION pressure gauge Indication of pressure in the auxiliary circuits pressure gauge Indication of pressure in the head movement circuit (extraction force) pressure gauge Indication of pressure in the head movement circuit (thrust force) spirit level Machine planarity check spirit level...
  • Page 99 OPERATION Command and control devices DEVICE FUNCTION available 1TTCV rod end H101 indicator Alternator operation H102 indicator Diesel engine warm-up signal Diesel engine alarm – Machine alarm H120 indicator S101 key selector Control for power supply of electrical system and diesel engine start-up S102 button Permission to start diesel engine...
  • Page 100 OPERATION Command and control devices HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 101: Radio Remote Control (Work, Machine Movement)

    OPERATION Command and control devices 4.3.2. Radio remote control (work, machine movement) DEVICE FUNCTION indicator Working controls activated indicator Machine positioning controls activated indicator Machine movement controls activated Indicator light on – Protective cages opened – Limited operating mode (ROM) indicator selector Activation of radio control...
  • Page 102 OPERATION Command and control devices FUNCTION DEVICE - Hydraulic cylinder for mast movement lever - (*) Protective cages opening/closing command (right side) Control for hydraulic cylinders for mast inclination lever Front right stabilizer hydraulic positioning cylinder control lever - Head movement control (fast) J110 lever - Left front stabilizer control...
  • Page 103 OPERATION Command and control devices DEVICE FUNCTION Control of hydraulic cylinder for lateral movement of head lever knob Selection of head speed rotation lever Telescopic jib hydraulic cylinder control lever Telescopic jib rotation hydraulic cylinder control lever Available lever Head translation operating in floating mode S210 knob Adjustment of speed of movement of rotary head...

  • Page 104: Radio Remote Control - Device For Lifting Rods And Casing Pipes (Optional)

    OPERATION Command and control devices 4.3.3. Radio remote control - Device for lifting rods and casing pipes (optional) Used for moving rods or casing pipes. The radio remote control can be used by the operator, who holds it in his hand. The radio remote control can be set on the support on the lifting device.

  • Page 105: Manual Emergency Controls

    OPERATION Command and control devices 4.3.4. Manual emergency controls * OPTIONAL Remove the panel A WARNING! These controls are used only if there is a failure of the radio control to place the machine in conditions of safety. Only one control lever is available for each type of hydraulic distributor. If necessary the lever must be applied to the element of the hydraulic distributor that manages the function you want to control.
  • Page 106 OPERATION Command and control devices DEVICE FUNCTION - Central locking clamp control (3 clamps) lever - Control of upper locking clamp (2 clamps) lever Control of hydraulic unscrewing cylinder (2 clamps) - Control of upper locking clamp (3 clamps) lever - Control of hydraulic cylinders of clamp slide lever Hydraulic flush cylinder control...

  • Page 107: Wired Remote Control

    OPERATION Command and control devices 4.3.5. Wired remote control The operator must use the wired remote control for the following operations: machine movement; loading onto and unloading from the means of transport; The wired remote control is used as alternative to the radio remote control or if it malfunctions. Connect the wired remote control to the connector (A).
  • Page 108 OPERATION Command and control devices DEVICE FUNCTION indicator Wired remote control active lever Left track control - Left front stabilizer control lever - Front left stabiliser hydraulic positioning cylinder control - Right front stabilizer control lever - Front right stabilizer hydraulic positioning cylinder control lever Available lever...

  • Page 109: Electronic Control System

    OPERATION Electronic control system 4.4. Electronic control system 4.4.1. General description A – Navigation buttons inside the page. B – All the information on the page is displayed in this area. Each navigation button is marked by a numbering and by an icon that indicates the function intuitively.

  • Page 110: Initial Page

    OPERATION Electronic control system 4.4.2. Initial page The initial page shows the main information about the machine. Number of engine revs Diesel motor operating hours Fuel level Hydraulic oil temperature Temperature of cooling liquid for diesel engine If the light is on it means there is a generic alarm with the engine (SPN – FMI) If the light is on it means low engine oil pressure If the light is on the engine must be switched off Information on the work equipment...
  • Page 111 OPERATION Electronic control system Warning and alarm messages Failure type Time and date - Indication of pressure in the head rotation circuit - Temperature of cooling liquid for diesel engine Jet grouting parameters: “STOP” : duration of the pause phase “START”...
  • Page 112 OPERATION Electronic control system Navigation buttons inside the page: Page “MENU’” Page “SERVICE” Page “Warning and alarm messages” Available Jet grouting - Activating automatic operating speed of diesel engine “RPM” - Grey indicator: OFF “AUTO” - Green indicator: ON - Grey indicator: OFF Start-up of fuel fill pump - Green indicator: ON - Grey indicator: safeties active...

  • Page 113: Page "Menu

    OPERATION Electronic control system 4.4.3. Page “MENU” You can access the 'menu' page by pressing the (F1) key on the main page. F1 - F2 - F6 - F7: Navigation buttons inside the page F10: Confirm selection Exit Page to set the Jet up/stop times (you gain access to the page only if the Jet function has been enabled).

  • Page 114: Diesel Engine (Engine)

    OPERATION Electronic control system 4.4.3.1. Diesel engine (ENGINE) You access the diesel engine page from the main menu; here the following information is given: Number of engine revs Indicator of the number of revs percentage Diesel motor operating hours Fuel level Average hourly fuel consumption Percentage of maximum torque Battery voltage...
  • Page 115 OPERATION Electronic control system Information on the state of the particulate filter: ■ The light is on at all times : The cycle of regeneration of the particulate filter is in operation ■ The indicator light flashes : The cycle of regeneration of the particle filter is about to be in operation □...
  • Page 116 OPERATION Electronic control system Pressing the button, you can start the cycle of regeneration of the particulate filter WARNING! Use this function only when the following error codes appear: SPN 524018 SPN 524022 SPN 524023. Pressing the button, you can stop the cycle of regeneration of the particulate filter WARNING! Use this feature only when necessary (gallery, poorly ventilated areas).
  • Page 117 OPERATION Electronic control system D.12.1 - Indicator light on A. - Replacement of the particulate filter. - Contact Hütte Bohrtechnik GmbH technical service - Contact Deutz technical service. OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 118: Jet Grouting (Setup)

    OPERATION Electronic control system 4.4.3.2. Jet grouting (SETUP) The page displayed will differ according to the type of Jet enabled. Timed jet grouting The page displayed when you gain access to the timed jet settings is shown in the figure. F2-F7: By pressing the key the time selected increases by 1 second.
  • Page 119 OPERATION Electronic control system Inductive jet grouting The figure shows the page that is displayed when access inductive jet settings. Only the stop time can be set for the inductive jet. All the steps are the same used to set the time jet settings. The figure shows the main page with the values set.

  • Page 120: Machine Setup (Setup Macc.)

    OPERATION Electronic control system 4.4.3.3. Machine setup (SETUP MACC.) The following machine options can be set on the MACHINE SETUP page: Tool and rod rotation head Casing rotation head Winch Type of mast Drill string chuck Jet grouting Re-calibration of winch hydraulic circuit (Y129) PLC 5 Head translation operating in floating mode “POWER PUMP”...
  • Page 121 OPERATION Electronic control system The figure shows, as an example, the setting of the casing rotation head F1-F2-F6-F7: Navigation buttons inside the page. F10: Confirm selection. F5: Exit. NOTE: This procedure should be used for the setting of all the machine options on the page “SETUP MACC.”.

  • Page 122: Parameters (Param)

    OPERATION Electronic control system 4.4.3.4. Parameters (PARAM) The page of parameters can only be accessed by keying in a password. Depending level password keyed in, it will be possible to gain access to a first submenu where you can choose whether to see/change the parameters.

  • Page 123: Black Box (Black Box)

    OPERATION Electronic control system Procedure for changing the values of a parameter The frame that appears contains the following information: Paragraph number. Description of the parameter. Numerical keypad. Identification number of the PLC. Access level necessary to change the parameter. Unit of measure.
  • Page 124 OPERATION Electronic control system On the black box page you can see the machine and diesel engine alarm log. F1 - F6: Navigation buttons inside the page F10: Confirm selection Exit Diesel engine alarms HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 125 OPERATION Electronic control system Machine alarms F1–F2: Navigation buttons inside the page Selection of the next page Info page Exit F10: Contact Hütte Bohrtechnik GmbH technical service. Indication of the progressive number of the error. Indication of the group to which the error belongs. Alarm codes;...

  • Page 126: Display Setup (Setup Display)

    OPERATION Electronic control system 4.4.3.6. Display setup (SETUP DISPLAY) Some display settings can be changed on this page: Adjusting display brightness. Modification of date and time. Modification of text language; Procedure for changing display settings F1-F2: Select the item you wish to change. Once selected the wanted item, press pushbutton (The value flashes during the modification phase).

  • Page 127: Management Page And Pump Check (P1 - P2

    OPERATION Electronic control system Management page and pump check (P1 - P2….) 4.4.3.7. When accessing the page it is possible to view the following information: Monitor the instantaneous torque delivered by the diesel engine and check the behavior of the system for power control of the machine (hydraulic pump P1 –...

  • Page 128: General Information

    OPERATION Electronic control system 4.4.3.8. General information When accessing the general info page you can see the following information: 1. Name of the company, address and telephone number. 2. Code of the software installed on the display. 3. Code of the software installed in the machine.
  • Page 129 OPERATION Electronic control system Electric diagrams display – Hydraulic diagrams display F1-F2: Vertical movement within the page. Keep the key pressed for rapid movement within the page. F6-F7: Horizontal movement within the page. Keep the key pressed for rapid movement within the page. F8-F9: Zoom function.

  • Page 130: Page "Service

    OPERATION Electronic control system 4.4.4. Page “SERVICE” You can access the ‘service' page by pressing the (F2) key on the main page. F1 - F2: Navigation buttons inside the page F10: Confirm selection Exit Checking the outputs Checking the inputs Diesel engine Wired remote control HBR204-MU-6-eng.doc...

  • Page 131: Checking The Outputs (Output)

    OPERATION Electronic control system 4.4.4.1. Checking the outputs (OUTPUT) This page gives a list of the PLC outputs: Name of component on the electrical diagram Signal unit of measure Value of signal Grey - The device connected to the PLC output indicator (solenoid valve, etc.)is off Green...

  • Page 132: Checking The Inputs (Input)

    OPERATION Electronic control system 4.4.4.2. Checking the inputs (INPUT) This page has the same graphic representation already described: Checking the outputs (OUTPUT) 4.4.4.3. Diesel engine This page has the same graphic representation already described: Diesel engine (ENGINE) HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 133: Check The Command And Control Devices

    OPERATION Electronic control system 4.4.4.4. Check the command and control devices This page represents the controls on the remote control/wired remote control (switches, knobs, levers) and allows to verify proper operation. Each command device represented is accompanied by one or more indicators showing its operation. Operating a device on the remote control/wired remote control, you can check if you have obtained the desired effect.

  • Page 134: Page "Warning And Alarm Messages

    OPERATION Electronic control system 4.4.5. Page “Warning and alarm messages” You can access the ' warning and alarm messages ' page by pressing the (F3) key on the main page. There are more pages selectable by the key (F4). ALLARMI ALARM ALARM ALARMAS...

  • Page 135: Machine Password

    OPERATION Electronic control system 4.4.6. Machine password 1- Numerical keypad. 2- Access level. F1-F2-F6-F7: Digit selection. Confirmation of selected digit. Cancellation of the last digit. F10: Confirmation of typed password. Exit. 9941 The user password for any machine is the following: PASSWORD - Access level PASSWORD 0 Indication that the password...

  • Page 136: Stopping The Machine

    OPERATION Electronic control system 4.4.7. Stopping the machine When stopping the machine, the shown page will appear with the following writing: “PLEASE WAIT” WARNING! Restart the machine only when the display screen is completely black and without writings. HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 137: List Of Alarm Codes

    OPERATION Electronic control system 4.4.8. List of alarm codes  - Code - Electrical equipment reference acronym - Hydraulic plan reference acronym  Description Safety bypass selector inserted (basic machine). 1 BY PASS LIMIT All the limit switches are disabled and all manoeuvres permitted. WARNING! –...
  • Page 138 OPERATION Electronic control system  Description The servo controls are not activating: - working controls activated (radio remote control - control panel); 13 MAN ACTIVE - check that all of the control selectors and levers are in a neutral position. Indication that maximum temperature of hydraulic oil has been reached.
  • Page 139 OPERATION Electronic control system  Description Sensor – Fuel level S104 Button – Adjustment of speed of the diesel engine (minimum) S106 Button – Adjustment of speed of the diesel engine (maximum) S107 Sensor – Hydraulic oil minimum level S109 Temperature transducer –...
  • Page 140 OPERATION Electronic control system  Description Solenoid valve – Rotary head – Adjustment of displacement Y3TA_4 Solenoid valve – Rotary head – Adjustment of displacement Y3TP_4 Solenoid valve – Heat exchanger – Operation ON/OFF Y102 Solenoid valve – Heat exchanger – Proportional operation Y102 P Solenoid valve –...
  • Page 141 OPERATION Electronic control system  Description Solenoid valve – Cage protection device – Adjustment of the pressure Y655 in the hydraulic circuit Solenoid valve – Cage protection device – Head rotation (A - R) Y657 Solenoid valve – Cage protection device – Head rotation (A1) Y658 Diesel engine start-up –...

  • Page 142: Historical List Of General Operating Anomalies (Black Box)

    OPERATION Electronic control system 4.4.9. Historical list of general operating anomalies (Black Box) Indication of Indication of the the group to specific N° ITALIANO ENGLISH which the error element of the belongs group Errore centralina motore Engine control fault Segnalazione sovratemperatura Diesel engine overheat signal motore diesel Bypass limiti inseriti...
  • Page 143 OPERATION Electronic control system Indication of Indication of the the group to specific N° ITALIANO ENGLISH which the error element of the belongs group Errore PLC 2 PLC 2 error Errore di comunicazione Error in communication Errore PLC 3 PLC 3 error Errore di comunicazione Error in communication Errore PLC 4...

  • Page 144: Start-Up

    OPERATION Start-up 4.5. Start-up 4.5.1. Checks before starting the diesel engine Duties of the operator: Carefully perform visual inspection around the machine to check for problems and anomalies: fluid leaks; missing or damaged parts; loose mechanical or hydraulic connections; anomalies on safety protections. Check the following levels: hydraulic oil level;...
  • Page 145 OPERATION Start-up 4.5.2 Insert the key in the selector S101 and turn it clockwise to provide power to the electrical system (position 1) Check that the electronic control system is properly configured for the work equipment applied to the machine (☞ "OPERATION - Electronic control system"). Check whether abnormal...

  • Page 146: Diesel Engine Start-Up

    OPERATION Start-up 4.5.2. Diesel engine start-up 4.5.2 Insert the key in the selector S101 and turn it clockwise to provide power to the electrical system (position 1) If the engine is equipped with a warm-up device, it is necessary to wait until the indicator light H102 goes off before starting the engine.

  • Page 147: Emergency Starting

    OPERATION Start-up 4.5.3. Emergency starting If the battery is low, an emergency starting can be performed. WARNING! During an emergency starting with jumper leads or an external starter, the low batteries must remain connected to the machine's electrical system. If not, the emergency starting could damage the electronic components of the machine.

  • Page 148: Starting With Emergency Starter

    OPERATION Start-up 4.5.3.2. Starting with emergency starter Machine with low batteries. Emergency starter. The emergency starter should be suitable for the characteristics of the batteries (TECHNICAL CHARACTERISTICS – Electrical and electronic system). Turn the ignition key towards the left, to stop the power supply of the electrical system. Turn off all the machine's electrical devices (spotlights, fans, radio, ..) Clean the battery clamps carefully.

  • Page 149: Checks After Starting The Diesel Engine

    OPERATION Start-up 4.5.4. Checks after starting the diesel engine A few minutes after the engine is started, check for correct operation of the engine and of the machine: temperature of cooling liquid for diesel engine (5) diesel engine speed (1) engine oil pressure (7) alternator operation (H101).

  • Page 150: Activation Of Hydraulic Controls

    OPERATION Start-up 4.5.5. Activation of hydraulic controls This condition is needed only in the event of failure of the radio control to use the emergency hydraulic levers (☞ "OPERATION – Manual emergency controls – Hydraulic levers") 4.5.6 Move the selector S130 to the centre position. Press luminous button S122: the indicator light of the luminous button must be lit.

  • Page 151: Activation Of Radio Control

    OPERATION Start-up 4.5.6. Activation of radio control 4.7.9 The radio control is powered by a rechargeable battery A. You should always have two batteries available, one in the radio control and one charging in the battery charger. The battery charger also works when the machine is shut down and turns off automatically when the battery is charged.
  • Page 152 OPERATION Start-up The radio control does not activate 4.7.11 Perform the following checks: Release the emergency push button S26. Replace the rechargeable battery K2. Place the levers with stop in the neutral position. Intervention of wired safety device on mast (☞ "MAINTENANCE–...

  • Page 153: Diesel Engine

    OPERATION Diesel engine 4.6. Diesel engine Fuel consumption check Some indicators on the terminal make it possible to check the fuel consumption of the diesel engine: A – Fuel level A1 – Minimum fuel level (red indicator) B – Average hourly fuel consumption OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...
  • Page 154 OPERATION Diesel engine Adjustment of speed of the diesel engine 4.6.3 The operator has at his disposal various instruments to control the diesel engine: - manual variation of diesel engine speed: decelerate button (S23) accelerate button (S22) 4.6.4 display of the speed of diesel engine: indicator A.
  • Page 155 OPERATION Diesel engine Activating automatic operating speed of diesel engine Press the key : F1 – F6 Grey indicator . OFF Green indicator - ON. The speed of the diesel engine can be controlled automatically electronic control system, which brings the operating speed of the engine (RPM) up to a preset value when at least one control is activated.

  • Page 156: Machine Movement

    OPERATION Machine movement 4.7. Machine movement WARNING! Comply with all safety requirements than concern movement phases (☞ "SAFETY INFORMATIONS - Operation", "TECHNICAL CHARACTERISTICS - Stability"). 4.7.1 The drive wheels of the tracks must be located at the rear of the machine to reduce stress and wear of the tracks.
  • Page 157 OPERATION Machine movement 4.7.4 RIGHT TRACK CONTROL J112 Lever with automatic return to neutral position Position Action  Movement forward   Movement back 4.7.5 LEFT TRACK CONTROL Lever with automatic return to neutral position Position Action  Movement forward ...
  • Page 158 OPERATION Machine movement Any movement of tracks performed with levers J11 and J112 is indicated by an acoustic signal 4.7.8 4.7.9 HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 159: Wired Remote Control

    OPERATION Machine movement 4.7.2. Wired remote control Activation of the wired remote control (☞ "OPERATION – Activation of the wired remote control”) 4.7.20 RIGHT TRACK CONTROL Lever with automatic return to neutral position Position Action  Movement forward   Movement back 4.7.21 LEFT TRACK CONTROL...
  • Page 160 OPERATION Machine movement Any movement of tracks performed with levers J1 and J7 is indicated by an acoustic signal 4.7.8 4.7.9 HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 161: Positioning The Machine

    OPERATION Positioning the machine 4.8. Positioning the machine Fully comply with all safety instructions that concern positioning of work equipment (☞ "TECHNICAL CHARACTERISTICS - Stability", "SAFETY INFORMATIONS - Operation"). WARNING! Danger of overturning! The stabilizers must be lowered before manoeuvring the mast in any way (☞"TECHNICAL CHARACTERISTICS - Stability")..

  • Page 162: Radio Remote Control

    OPERATION Positioning the machine 4.8.1.1. Radio remote control Activation of radio control (☞” OPERATION - Activation of radio control”). Activate the hydraulic controls for the positioning of the machine.. Change selector S42. (indicator light D2 on). 4.8.3.A FRONT LEFT STABILISER HYDRAULIC POSITIONING CYLINDER CONTROL Lever with automatic return to neutral position Position Action...
  • Page 163 OPERATION Positioning the machine 4.8.4.A FRONT RIGHT STABILIZER HYDRAULIC POSITIONING CYLINDER CONTROL Lever with automatic return to neutral position Position Action  Opening the stabiliser boom   Closing the stabiliser boom 4.8.4 RIGHT FRONT STABILIZER CONTROL J110 Lever with automatic return to neutral position Position Action ...

  • Page 164: Wired Remote Control

    OPERATION Positioning the machine 4.8.1.2. Wired remote control Activation of the wired remote control. (☞” OPERATION - Activation of the wired remote control”). 4.8.3.B FRONT LEFT STABILISER HYDRAULIC POSITIONING CYLINDER CONTROL Hold down button S8. Lever with automatic return to neutral position Position Action ...
  • Page 165 OPERATION Positioning the machine 4.8.4.C RIGHT FRONT STABILIZER CONTROL Lever with automatic return to neutral position Position Action  Lowers stabilizer   Raises stabilizer 4.8.5.A LEFT REAR STABILIZER CONTROL Lever with automatic return to neutral position Position Action  Lowers stabilizer ...

  • Page 166: Mast Positioning

    OPERATION Positioning the machine 4.8.2. Mast positioning WARNING! Do not position the mast in any way if correct machine stability has not been verified. The operator must always be aware of the configurations that the machine can assume. (☞"TECHNICAL CHARACTERISTICS - Stability"). Check that there are no obstructions to raising the mast and to drilling such as overhead electrical lines or underground pipelines.
  • Page 167 OPERATION Positioning the machine Activation of radio control (☞” OPERATION - Activation of radio control”). Activate the hydraulic controls for the positioning of the machine.. Change selector S42 (indicator light D2 on) 4.8.8 CONTROL FOR HYDRAULIC CYLINDERS FOR MAST INCLINATION Lever with automatic return to neutral position Position Action...
  • Page 168 OPERATION Positioning the machine 4.8.10 HYDRAULIC CYLINDER FOR MAST MOVEMENT Lever with automatic return to neutral position Position Action Forward movement of mast. Downward  movement of mast  Backward movement of mast. Upward  movement of mast 4.8.13 Check mast inclination with the spirit levels (15). HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 169: Work

    OPERATION Work 4.9. Work Fully comply with all instructions concerning operation of working equipment (☞"TECHNICAL CHARACTERISTICS – Field of application") (☞"OPERATION– Operating notes") (☞"SAFETY INFORMATIONS – Operation"). 4.13 When the DTH hammer is used, for perforation starting from a diameter superior to 4' it is necessary to insert a shock absorber between the rod group and the hammer.
  • Page 170 OPERATION Work Activation of radio control (☞” OPERATION - Activation of radio control”). 4.8.1 Activate the hydraulic controls for working. Change selector S42 (indicator light D1 on). HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 171: Rotary Head Movement

    OPERATION Work 4.9.1. Rotary head movement 4.9.3 HEAD MOVEMENT CONTROL (FAST) J110 Lever with automatic return to neutral position Position Action  Feed   Extraction 4.9.2 HEAD MOVEMENT CONTROL (slow) (*)S310 Lever with stop in forward and backward position. Return to neutral must take place manually.
  • Page 172 OPERATION Work 4.9.2.c SELECTION OF ROTARY HEAD MOVEMENT SPEED S410 Lever with stop in forward and backward position. Return to neutral must take place manually. Position Action Minimum speed Medium speed Maximum speed 4.9.5.A ADJUSTMENT PRESSURE HEAD MOVEMENT CIRCUIT (BALANCING) Clockwise Increase of hydraulic pressure rotation...
  • Page 173 OPERATION Work 4.9.4.A ADJUSTMENT PRESSURE HEAD MOVEMENT CIRCUIT (CROWD FORCE) Clockwise rotation Increase of hydraulic pressure Counterclockwise Decrease of hydraulic pressure rotation INDICATION OF PRESSURE IN THE HEAD MOVEMENT CIRCUIT (CROWD FORCE) 4.9.4 INDICATION OF PRESSURE IN THE HEAD MOVEMENT CIRCUIT (EXTRACTION FORCE) INDICATION OF PRESSURE IN THE HEAD MOVEMENT CIRCUIT (THRUST FORCE)

  • Page 174: Head Rotation

    OPERATION Work 4.9.2. Head rotation 4.9.7 HEAD ROTATION CONTROL (I) (FAST) (*) S35 Lever with stop in forward and backward position. Return to neutral must take place manually. Position Action  Working rotation  Inverse rotation (freeing up of tool, ...
  • Page 175 OPERATION Work 4.9.7.B ADJUSTMENT OF SPEED OF ROTATION OF THE (*) S25 DRILLING HEAD (I) Clockwise Increase of rotation speed rotation Counterclockwise Decrease of rotation speed rotation NOTE : By using lever J15 you can always obtain slow rotation of the head. 4.9.6.B ADJUSTMENT PRESSURE...
  • Page 176 OPERATION Work CONTROLS FOR CHANGE OF SPEED ON ROTARY HEADS The correct working speed must be selected based on the following parameters: type of tool being used consistency of material to be drilled configuration of rotary head (hydraulic drifter - drill string chuck - drive unit - feed swivel) (☞"TECHNICAL CHARACTERISTICS").

  • Page 177: Rotary Head Side Movement

    OPERATION Work 4.9.3. Rotary head side movement 4.9.20 CONTROL OF HYDRAULIC CYLINDER FOR LATERAL MOVEMENT OF HEAD Lever with automatic return to neutral position. Position Action  Movement outside working axis   Movement within working axis Lateral movement of head with rod applied. the extremity of the rod must be completely clear of the upper clamp;...

  • Page 178: Winch

    OPERATION Work 4.9.4. Winch Winch (2 t) 4.9.21 WINCH CONTROL (*)J112 Lever with automatic return to neutral position. Position Action  Descent   Ascent (*) NOTE: This control is bypassed when the radio remote control for the lifting device for rods and casing pipes is on.

  • Page 179: Telescopic And Rotating Jib

    OPERATION Work 4.9.5. Telescopic and rotating jib 4.9.21.D TELESCOPIC JIB ROTATION HYDRAULIC (*)S47 CYLINDER CONTROL Lever with automatic return to neutral position. Position Action  Clockwise rotation (right)   Counterclockwise rotation (left) 4.9.21.E TELESCOPIC JIB HYDRAULIC CYLINDER (*)S46 CONTROL Lever with automatic return to neutral position.

  • Page 180: Clamps

    OPERATION Work 4.9.6. Clamps The use of the clamps is permitted only when installing or removing rods or tools. The clamps must be completely open during the movement and rotation of the head. 4.9.23 CONTROL OF LOWER LOCKING CLAMP Lever with automatic return to neutral position. Position Action ...

  • Page 181: Commands And Controls For Accessories

    OPERATION Work 4.9.7. Commands and controls for accessories WATER PUMP – FOAM PUMP – SLUDGE PUMP - HIGH PRESSURE WATER CLEANER 4.9.32 SELECTION OF AUXILIARY PUMPS OPERATION S312 Level with three stable positions Position Action  Operation of water pump ...
  • Page 182 OPERATION Work COCK WITH HYDRAULIC CONTROL (1) 4.9.31 CONTROL OF HYDRAULIC COCK S411 Lever with automatic return to neutral position. Position Action  Water flow   Air flow COCK WITH HYDRAULIC CONTROL (2) 4.9.31.A CONTROL OF HYDRAULIC COCK S311 Lever with automatic return to neutral position.

  • Page 183: Deactivation Electrical Safety Limit Switches

    OPERATION Deactivation electrical safety limit switches 4.10. Deactivation electrical safety limit switches 4.10.1 DEACTIVATION ELECTRICAL SAFETY LIMIT S405 SWITCHES Selector with two stable position Position Action Electric limit switches active Electric limit switches de-activated. This condition is signalled by an audible alarm and by an alarm message on the monitor 1TTCV.

  • Page 184: Device For Lifting Rods And Casing Pipes

    OPERATION Device for lifting rods and casing pipes 4.11. Device for lifting rods and casing pipes 4.11.1. Foreword The lifting device must be used only to move rods and casing pipes from the container to the machine and vice versa. The rods and casing pipe must always be placed in an orderly manner in a suitable container.
  • Page 185 OPERATION Device for lifting rods and casing pipes WARNING! Prolonged exposure of the magnet to the elements, or leaving it in a damp place, may damage it and compromise its original lifting capacity. The mobile rod must always be inserted under the lower part of the rod or casing pipe prior to lifiting.

  • Page 186: General Description

    OPERATION Device for lifting rods and casing pipes 4.11.2. General description Winch Telescopic and rotating jib Lifting device Magnet support Magnet Mobile rod Radio remote control 4.14.1 HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 187: Limits Of Use Of Lifting Device

    OPERATION Device for lifting rods and casing pipes 4.11.3. Limits of use of lifting device The lifting device may be used only with the mast vertical Drilling rods Casing tubes Maximum length 3000 mm Maximum weight magnet can lift 185 kg Minimum diameter magnet can lift 65 mm Maximum diameter magnet can lift...

  • Page 188: Deactivation Of Radio Remote Control

    OPERATION Device for lifting rods and casing pipes The radio control does not activate 4.14.4 Perform the following checks: Release the emergency push button P7. Selector S137. When the selector is placed in position (0), operation of the radio control is bypassed. To re-activate the radio control, repeat the entire procedure from the beginning.

  • Page 189: Controls On Radio Remote Control

    OPERATION Device for lifting rods and casing pipes 4.11.6. Controls on radio remote control FUNCTION DEVICE button Telescopic jib extension hydraulic cylinder control button Telescopic jib retraction hydraulic cylinder control button Telescopic jib counter-clockwise rotation hydraulic cylinder control button Telescopic jib clockwise rotation hydraulic cylinder control button Lower winch control button...

  • Page 190: Loading Rods And Casing Pipes On The Machine

    OPERATION Device for lifting rods and casing pipes 4.11.7. Loading rods and casing pipes on the machine The assembly between the rod and casing pipe must be done before using the lifting device. Fasten the rope of the winch to the lifting device (3). Position the telescopic jib (2).
  • Page 191 OPERATION Device for lifting rods and casing pipes Move the rotary heads to the upper limit switch. - (*) Activate the winch (1). - (*) Activate the jib (2). - (*) Move the rod and the casing into the drilling axis. (*) During this operation, the assistant must always keep one hand on the lifting device to guide it and to keep it from swinging to the extent possible.
  • Page 192 OPERATION Device for lifting rods and casing pipes 4.14.7 HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 193: Unloading Rods And Casing Pipes From The Machine

    OPERATION Device for lifting rods and casing pipes 4.11.8. Unloading rods and casing pipes from the machine The rods and casing pipes may not be unloaded at the same time. First unload all rods and then the casing pipes. Place the joint of the casing pipe between the clamps (M2, M3). Close the clamps (M1, M3).
  • Page 194 OPERATION Device for lifting rods and casing pipes Never rotate the rod. Lock the rod with the clamp (M1) (if necessary). - (*) Raise the lifting device (3). - (*) Place the rod in the container. (*) During this operation, the assistant must always keep one hand on the lifting device to guide it and to keep it from swinging to the extent possible.

  • Page 195: Loading Rods Onto The Machine

    OPERATION Device for lifting rods and casing pipes 4.11.9. Loading rods onto the machine Fasten the rope of the winch to the lifting device (3). Position the telescopic jib (2) Set the magnet support (3.2) on the rod. The mobile rod (3.3) must protrude from the lower part of the rod (10÷15 cm). Lock the magnet in place (3.2) Activate the winch (1).

  • Page 196: Unloading Rods From The Machine

    OPERATION Device for lifting rods and casing pipes Release the magnet (3.2). Detach the lifting device (3) from the rod. Release the clamp (M1). Start slow rotation of the head (T1). Forward the rotary head . Couple (15) with the elements already in the clamps. During this operation, locking of all threads will be completed.

  • Page 197: Stop

    OPERATION Stop 4.12. Stop Before stopping the machine, make certain that all levers or selectors not recentred automatically are in the 0 position (neutral). Before stopping the engine, the operator must ensure that the machine is and remains in a stable position.

  • Page 198: Operating Notes

    OPERATION Operating notes 4.13. Operating notes The following operation notes are of a general nature. Some of the information repoted here might not be applicable to the drilling rig in question. All the safety requirements concerning the set up and the use of the drilling rig are always valid 4.13.1.

  • Page 199: Drilling With Single Rod

    OPERATION Operating notes During operations that require an assistant on board the machine, precise and unquestionable instructions must be given: the assistant must obey the orders from the operator; before going from a standstill to movement of any element, the assistant must be in a safe position, and approach the moving parts only after making sure that the operator clearly understands his intentions.

  • Page 200: Drilling With Rod And Casing

    OPERATION Operating notes Raise the head with rapid movement and start to position the second rod element, lower the rotary head and screw the rod onto the swivel as previously described (use care to recover the threading, moving the head as necessary). At this point it is possible to resume drilling operations, and by repeating the process the desired depth is reached.
  • Page 201 OPERATION Operating notes Remove the spacer, forward the head and couple with the external tube (use care to recover the threading, moving the head as necessary). The combination of external tube and the system of internal rods is cumbersome and very heavy (☞...
  • Page 202 OPERATION Operating notes WARNING! The assistants must not hold the key with their hands during the release/locking of threads, but must use a safety cable. Assistants must remain a safe distance from the area of oscillation of the key. Turn the rotary (or rotary-percussion) and the cleanser, then forward the head. Repeat the process as described so far and reach the establish depth.
  • Page 203 OPERATION Operating notes The combination of external tube and the system of internal rods is cumbersome and very heavy (☞ "SAFETY INFORMATIONS – Staff – Employer’s obligations"). During transport and handling of drilling accessories, always wear safety shoes and gloves. Run the internal rod along the casing until the threaded joint of the rod is aligned with that of the casing, then hand tighten the drilling crowns on both elements (drilling rods –...
  • Page 204 OPERATION Operating notes Move the head near the rod locked between the two clamps. Couple the swivel head to the rod and repeat the same operations described for complete recovery of the battery of rods. Repeat the same operations as described to extract the casing tube. If the casing tube gets clogged during drilling, disconnect the casing tube from the rotary head.

  • Page 205: Jet Grouting

    OPERATION Operating notes 4.13.4. Jet grouting Jet grouting consists of injecting a cement-based fluid in the hole to consolidate or waterproof the ground In this way, along with loosening the earth, it is at the same time mixed with a cement-based fluid until a column of material is formed that has geo-mechanical properties that superior to the original earth.
  • Page 206 OPERATION Operating notes Upon reaching the desired depth, close the cleanser and activate the raising system (inductive jet grouting- timed jet grouting) Then proceed with the injection phase with the rods rotating and the heads raising. Upon reaching the upper limit of travel of the rotary head, suspend injection, release the chuck, lower the head, lock the chuck and simultaneously resume injection and raising.

  • Page 207: Maintenance

    MAINTENANCE Foreword MAINTENANCE 5.1. Foreword During the phases of assembly and disassembly of machine parts for change of arrangements or operating configurations, maintenance, replacement of worn parts, transport, the following is required: position the machine and its parts in such a way as to operate in conditions of safety and facilitate the operations to be performed.
  • Page 208 MAINTENANCE Foreword WARNING! If maintenance operations are to be performed with one or more machine functions active, the following instructions must be complied with: during maintenance, two persons must be present: the operator, who acts as safety supervisor for the other person who is working, and the maintenance technician.

  • Page 209: Tightening Torque

    MAINTENANCE Tightening torque 5.2. Tightening torque The following table shows the torque for tightening screws and bolts on the machine, if not specifically indicated. Resistance class (UNI/EN 20898) 10.9 12.9 Metric thread Pitch Tightening torque Ts ISO, UNI 4536 [mm] [Nm] 2,72 3,82...
  • Page 210 MAINTENANCE Basic machine 5.3. Basic machine 5.3.1. Scheduled maintenance Rotary heads See attached manual. Diesel engine maintenance This manual covers only the main maintenance tasks for the diesel engine. For a complete list of maintenance tasks, see the attached instruction manual for the diesel engine. The diesel engine has an electronic control system which detects operating anomalies, making maintenance and troubleshooting easier (☞...
  • Page 211 MAINTENANCE Basic machine Wire rope maintenance ...................... 214 Crawler track oil level check ..................... 214 Hydraulic oil heat exchanger and engine radiator ............. 214 Check of level of oil in winch reduction geaR ..............215 Check of hose guide ......................215 Checking and tightening head movement chain ..............
  • Page 212 MAINTENANCE Basic machine H3 Hydraulic oil change ......................231 H4 Engine coolant change ....................... 232 H5 Winch reduction gear oil change ..................232 H6 Changing oil of head movement reduction gear ..............233 H7 Adjusting the valve clearance (Diesel engine) ..............234 H8 General inspection (Diesel engine) ..................

  • Page 213: A One Time Only

    MAINTENANCE Basic machine A One time only 50 HOURS - HYDRAULIC OIL FILTER REPLACEMENT Filters on tank Wait for the parts that require attention to cool off. Place the mast vertical. WARNING! Danger of burns! The hydraulic oil tank and the oil it contains may reach high temperatures and pressures.
  • Page 214 MAINTENANCE Basic machine Install the filter cover (2). Check the correct installation of the seal (4). Tighten the screws of the cover (1). The replaced oil must not be disposed of in the environment. It must be disposed of as required by local laws.
  • Page 215 MAINTENANCE Basic machine Insert a new cartridge in the filter. Install the filter cover. Check the correct installation of the seal. Clean the drain plug and put it back in place. Unscrew the cover a quarter of a turn. 6.41 The replaced oil must not be disposed of in the environment.

  • Page 216: A2 250 Hours - Crawler Track Reduction Gear Oil Change

    MAINTENANCE Basic machine 250 HOURS - CRAWLER TRACK REDUCTION GEAR OIL CHANGE 6.22 Move the machine so that one of the two plugs on the cover of the reduction gear is at the bottom of the vertical axis (A). Clean the plugs and the surface around the plugs (A, B). Place a container under the drain hole (A).

  • Page 217: A3 250 Hours - Winch Reduction Gear Oil Change

    MAINTENANCE Basic machine 250 HOURS – WINCH REDUCTION GEAR OIL CHANGE WINCH (BREVINI BW 1500) Place the mast in a horizontal position. 6.13.1 Unwind the winch rope to uncover the oil filling and drain plugs (A, B). Turn the winch drum so that one plug is placed in the lowest possible position.
  • Page 218 MAINTENANCE Basic machine WINCH (BREVINI EGO 130 LS) (option) Place the mast in a horizontal position. Turn the winch drum so as to align the plugs of the reduction gear with holes (B, C). Clean the plugs and the surface around the plugs (B, C).

  • Page 219: A4 250 Hours - Changing Oil Of Head Movement Reduction Gear

    MAINTENANCE Basic machine 250 HOURS – CHANGING OIL OF HEAD MOVEMENT REDUCTION GEAR Place the mast in a horizontal position. Clean the plugs and the surface around the plugs (R1, R2, R3). Place a container under the drain hole (R3). Remove plugs R1, R2, R3 and drain out the oil.

  • Page 220: B Every 10 Hours

    MAINTENANCE Basic machine B Every 10 hours WIRE ROPE CHECK All visible parts of the rope must be inspected daily to detect general deterioration and deformation. Pay special attention to points at which the rope is attached to the equipment. Any perceptible or suspected variation in the condition of the rope must be officially noted and followed up with a check on the condition of the rope by a qualified person.

  • Page 221: B2 Air Cleaner Filter Check

    MAINTENANCE Basic machine AIR CLEANER FILTER CHECK 6.7.1 Remove the filter cover (B). Withdraw filter cartridge (G). Check the condition of the filter. Clean the filter with compressed air, if necessary. Clean the filter case (E): pay attention not to contaminate with dust the secondary safety filter (C).

  • Page 222: B3 Engine Oil Level Check

    MAINTENANCE Basic machine ENGINE OIL LEVEL CHECK 6.7.3 The control must be made with when the engine has been shut down for at least 15 minutes. Open the hatches (A). WARNING! Danger of burns! Wait for the surfaces in the engine compartment to cool off before accessing the engine compartment.

  • Page 223: B5 Engine Coolant Check

    MAINTENANCE Basic machine ENGINE COOLANT CHECK 6.10 Open the access hatch (A). WARNING! Danger of burns! The expansion tank, the radiator and the liquid contained in them may reach high temperatures and they may be under pressure. 6.10.1 Check the coolant level on the level plug (B). Fill as necessary (C, D).

  • Page 224: B6 Checking Indicator Lights, Instruments And Safety Limit Switches/Sensors

    MAINTENANCE Basic machine CHECKING INDICATOR LIGHTS, INSTRUMENTS SAFETY LIMIT SWITCHES/SENSORS Check the operation and condition of the following parts: warning lights; emergency button; buzzer; beacon; spirit level; horn; pressure gauges. Check operation and condition of the following safety sensors/limit switches. effective pull >...

  • Page 225: C Every 50 Hours

    MAINTENANCE Basic machine C Every 50 hours GREASING Place the mast in a horizontal position. Clean the lubricators and the surface around the lubricators.  Inject at a pressure of at least 4-5 bar until grease is forced out. (grease nipple Move the head unit until the two lubricators on the rollers of the carriage in the mast are at the hole (A) (mast with hydraulic cylinder).

  • Page 226: C2 Wire Rope Maintenance

    MAINTENANCE Basic machine WIRE ROPE MAINTENANCE Wire rope maintenance must be effected in accordance with the particular lifting equipment, the application, the environment and the type of rope utilized. Unless otherwise specified by the lifting equipment or rope manufacturer, the rope must be clean and, if possible, protected by a light brushing of oil or grease, paying particular attention to the sections of rope flexed around pulleys.

  • Page 227: C5 Check Of Level Of Oil In Winch Reduction Gear

    MAINTENANCE Basic machine CHECK OF LEVEL OF OIL IN WINCH REDUCTION GEAR WINCH (BREVINI BW 1500) 6.13.2 Place the mast in a horizontal position. Unwind the winch rope to uncover the oil filling and drain plugs. Clean the plugs and the surface around the plugs (A-B).

  • Page 228: C7 Checking And Tightening Head Movement Chain

    MAINTENANCE Basic machine CHECKING AND TIGHTENING HEAD MOVEMENT CHAIN 6.17 Position the mast as shown, with the rotary head at its upper limit. To check correct tensioning of the chain, you will need to act on its centreline using a lever and measure the value X. HEAD TRAVEL [mm] MAXIMUM VALUE (X) [mm]...

  • Page 229: C8 Checking And Adjusting Play Of Head Carriage

    MAINTENANCE Basic machine CHECKING AND ADJUSTING PLAY OF HEAD CARRIAGE 5.17 The rotary head carriage travels on the mast, guided by 4-6-8 guide assemblies (A). Each guide assembly is composed of: Wear sliding blocks (1) Wear sliding block stops (3) Wear sliding block support (5) Scraper (6) Adjusting screw (7)
  • Page 230 MAINTENANCE Basic machine 5.18.2 To keep the rods correctly in-line with the drilling axis, periodically adjust the adjusting screws (7). This operation must be carried out with the mast in the vertical position.. Replacement of a wear sliding block Work on only one guide assembly at a time. The wear sliding blocks must be replaced on all guide assemblies.

  • Page 231: C9 Clearence Sliding Clamp Trolley Check And Adjustment (Option)

    MAINTENANCE Basic machine CLEARENCE SLIDING CLAMP TROLLEY CHECK AND ADJUSTMENT (OPTION) 5.17.1 The sliding clamp trolley slides up the mast, guided by 4 groups of guides (A). 5.18.3 Each guide assembly is composed of: Wear sliding blocks (1) Wear sliding block stops (3) Wear sliding block support (5) Adjusting screw (7) Replace the wear sliding blocks (1) when they are excessively worn or show an anomaly.
  • Page 232 MAINTENANCE Basic machine 5.18.4 To keep the rods correctly in-line with the drilling axis, periodically adjust the adjusting screws (7). This operation must be carried out with the mast in the vertical position.. Replacement of a wear sliding block Work on only one guide assembly at a time. The wear sliding blocks must be replaced on all guide assemblies.

  • Page 233: C10 Lubrication Of The Head Movement Chain

    MAINTENANCE Basic machine C10 LUBRICATION OF THE HEAD MOVEMENT CHAIN Before lubricating, carefully clean the entire chain. Use a brush to apply lubricant to the all of the external surfaces of the chain (above the mast). For section of chain inside the mast, lubricate via the holes on the part below the mast. NOTE: Perform these operation with the rotary head at the upper and lower limits.

  • Page 234: C11 Check Of Oil Level In Head Movement Reduction Gear

    MAINTENANCE Basic machine C11 CHECK OF OIL LEVEL IN HEAD MOVEMENT REDUCTION GEAR Place the mast in a horizontal position. Clean the plugs and the surface around the plugs (R1, R2). WARNING! The reduction gear and the oil inside can reach high temperatures. Remove the plug and check for oil (R2).

  • Page 235: D Every 100 Hours

    MAINTENANCE Basic machine D Every 100 hours TIGHTNESS CHECK ON NUTS AND BOLTS Check the tightening torque of nuts and bolts subject to high stresses: coupling of shoes on track catenaries track reducer coupling winch coupling drive unit coupling parts for set-up of working equipment (feed swivel – drill string chuck….) mast support slide jib coupling rotary head carriage slide jib support coupling head movement reduction gear...

  • Page 236: E Every 250 Hours

    MAINTENANCE Basic machine E Every 250 hours CRAWLER TRACK TENSION CHECK 6.23 Place the machine on a solid, level surface, possibly concrete or asphalt. Clean the upper part of the tracks. Place on the upper part of the track a ruler on the longest chain section without support (see picture The measured camber value, for correct traction of the chain, must be 25 mm.

  • Page 237: E3 General Inspection Of The Machine

    MAINTENANCE Basic machine GENERAL INSPECTION OF THE MACHINE WARNING! The time indicated between one maintenance action and the next for this operation must be considered as the maximum admissible. It is possible and even advisable to inspect the machine more often. During use the machine is subject to heavy and continuous stress which over time may damage some parts of the machine.
  • Page 238 MAINTENANCE Basic machine List of parts of Vibrations and mechanical Inspections to be carried out on machine to stress may cause the following the machine inspect anomalies wear - look for deformations, worn parts, detached welding, cracks. Give cracks, breaks, deformations (if special attention to the mast support structural parts the machine is overworked or...

  • Page 239: F Every 500 Hours

    MAINTENANCE Basic machine F Every 500 hours CHANGING ENGINE OIL AND FILTER (*) 6.35 To access the engine compartments, open the doors (A). To access the engine oil drain plug, open the door (B). For procedures, methods and warnings on this phase, refer to the enclosed manual for the diesel engine.

  • Page 240: G Every 1000 Hours

    MAINTENANCE Basic machine G Every 1000 hours REPLACEMENT OF CARTRIDGES AND CLEANING OF FUEL PRE-FILTER 6.34 To access the engine compartments, open the doors (A). For procedures, methods and warnings on this phase, refer to the enclosed manual for the diesel engine. WARNING! Danger of burns! Wait for the surfaces in the engine compartment to...

  • Page 241: G4 Replacement Of Air Filter In Hydraulic Oil Tank

    MAINTENANCE Basic machine REPLACEMENT OF AIR FILTER IN HYDRAULIC OIL TANK Place the mast vertical. 5.23 Replace the filter by unscrewing it from the support (B). GENERAL INSPECTION - DIESEL ENGINE For procedures, methods and warnings on this phase, refer to the enclosed manual for the diesel engine BRAKE MAINTENANCE –...

  • Page 242: H Every 2000 Hours

    MAINTENANCE Basic machine H Every 2000 hours CRAWLER TRACK REDUCTION GEAR OIL CHANGE ☞ ONE TIME ONLY - EVERY 250 HOURS - Crawler track reduction gear oil change INSPECTION OF CRAWLER TRACK COMPONENTS FOR WEAR The following table shows the criteria for establishing wear of each single component. Admissible percentage of wear: average terrain: 100 % rocky terrain: 75 %...

  • Page 243: H3 Hydraulic Oil Change

    MAINTENANCE Basic machine HYDRAULIC OIL CHANGE 6.37 Place the machine so that the shafts of the jack are retracted as far as possible, compatible with the current configuration. Clean the plugs and the surface around the plugs (B, C). WARNING! Danger of burns! The hydraulic oil tank and the oil it contains may reach high temperatures and pressures.

  • Page 244: H4 Engine Coolant Change

    MAINTENANCE Basic machine ENGINE COOLANT CHANGE The engine coolant must be replaced at least every 2 years, since after that length of time it deteriorates, losing its anti-corrosive properties. Turn off the engine if it is running. Wait for the parts that require attention to cool off. WARNING! Danger of burns! The expansion tank, the radiator and the liquid contained in them may reach high...

  • Page 245: H6 Changing Oil Of Head Movement Reduction Gear

    MAINTENANCE Basic machine CHANGING OIL OF HEAD MOVEMENT REDUCTION GEAR ☞ ONE TIME ONLY - EVERY 250 HOURS – Changing oil of head movement reduction gear. Also change the brake oil. Place the mast in a horizontal position. Clean the plugs and the surface around the plugs (F1, F2, F3). Place a container under the drain hole (F3).

  • Page 246: H7 Adjusting The Valve Clearance (Diesel Engine)

    MAINTENANCE Basic machine ADJUSTING THE VALVE CLEARANCE (DIESEL ENGINE) For procedures, methods and warnings on this phase, refer to the enclosed manual for the diesel engine. GENERAL INSPECTION (DIESEL ENGINE) For procedures, methods and warnings on this phase, refer to the enclosed manual for the diesel engine.

  • Page 247: Special Maintenance

    MAINTENANCE Basic machine 5.3.2. Special maintenance 5.3.2.1. Special checks of ropes Checks and verifications The rope must be checked after an accident which may have damaged the ropes, or in any situation where the rope has been put backing use after disassembly followed by reassembly. In any case, when the lifting equipment has been out of use for a certain period of time, the ropes must be checked before they are used again.
  • Page 248 MAINTENANCE Basic machine Anchoring the rope The fixed end of the rope must be secured by means of a wedge in the relative location on the winch drum. When unwinding rope from the winch in operative conditions ensure that at least three windings remain on the drum so that the pulling force is almost completely absorbed by the friction between drum and rope.
  • Page 249 MAINTENANCE Basic machine 6.60 thimble eye machine swage 6.66 soft eye hand sliced 6.59 thimble eye hand spliced Choose the type of anchoring adopted by Hütte Bohrtechnik GmbH, since this ensures the highest degree of safety. Wire rope cutting The metallic rope can be cut in three ways: grinding wheel cutting tool;...

  • Page 250: Filling And Cleaning Fuel Tank

    MAINTENANCE Basic machine 5.3.2.2. Filling and cleaning fuel tank If the machine operates at temperatures of less than 0 °C, it is advisable to use a special fuel that prevents the precipitation of paraffin. Filling fuel tank (☞ "MAINTENANCE - Replenishments") Turn off the engine if it is running.

  • Page 251: Cleaning/Washing The Machine

    MAINTENANCE Basic machine 5.3.2.3. Cleaning/washing the machine Cleaning of the machine is to be performed at the end of the shift, with the engine off, and with the machine in a stable position. The formation of incrustation of cement and debris on moving parts must be avoided, to include: Head carriage Rotary head...

  • Page 252: Track Chain

    MAINTENANCE Basic machine 5.3.2.5. Track chain Place the machine on a solid, level surface, possibly concrete or asphalt. Move the machine until the link pin of the chain is in the position shown in the figure. The link pin can be identified by the locations on the two ends and the channel in the pad.

  • Page 253: Device For Lifting Rods And Casing Pipes (Optional)

    MAINTENANCE Basic machine 5.3.2.6. Device for lifting rods and casing pipes (optional) Checks to make prior to use: Visually inspect the magnet. Clean the pole shoes of the magnet and the contact surface of the workpiece. If necessary use a file to remove any burrs or irregularities. Check proper operation of the lever.

  • Page 254: Mast With Gear Motor (Dm 300 – 150 Kn) – Replacement Of Worn Chain

    MAINTENANCE Basic machine Mast with gear motor (DM 300 – 150 kN) – Replacement of worn chain 5.3.2.7. WARNING! If even one link breaks, regardless of overall wear, the chain must be replaced. For some of the operations described below, lifting equipment will be required (crane, bridge crane, …) .

  • Page 255: Mast With Gear Motor (Dm 300 – 150 Kn) – Replacement Of Broken Chain

    MAINTENANCE Basic machine Mast with gear motor (DM 300 – 150 kN) – Replacement of broken chain 5.3.2.8. 9.12 Identify the zone(s) where the chain is broken and check whether it is possible to replace it using the procedure described in the paragraph (☞ "Mast with gear motor – Replacement of worn chain) Place the machine on a solid, level surface, possibly concrete or asphalt.
  • Page 256 MAINTENANCE Basic machine Mast with gear motor (DM 300 – 150 kN) – Reduction of number of chain 5.3.2.9. links Due to wear, the chain is subject to lengthening that cannot be completely compensated by the tensioners on the carriage (1). Maximum admissible lengthening: 2%.

  • Page 257: Adjustment Of Wired Safety System On Mast

    MAINTENANCE Basic machine 5.3.2.10. Adjustment of wired safety system on mast AVAILABLE ADJUSTMENT MAXIMUM SENSITIVITY OF INTERVENTION  A (*) A (*)  A (*) A (*) MINIMUM SENSITIVITY OF INTERVENTION (*) Adjustment set by Hütte Bohrtechnik GmbH at the moment of installation. 9.18 Use the tie rod (B) to make any adjustments.

  • Page 258: Warnings For Using The Machine In Oxidising Environments

    MAINTENANCE Basic machine 5.3.2.11. Warnings for using the machine in oxidising environments If the machine is used in a very humid or corrosive environment (for instance, by the sea or near a chemical plant …), it is advisable to protect the machine by applying a protective coating.

  • Page 259: Rotary Head

    MAINTENANCE Rotary head 5.4. Rotary head See attached manual. OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED...

  • Page 260: Replenishments

    MAINTENANCE Replenishments 5.5. Replenishments General information The following tables show the type and brands of expendable fluids (fuel, oil, grease, etc.) supplied with the machine by the manufacturer, Hütte Bohrtechnik GmbH. The expendable fluids indicated are valid if the ambient temperature where the machine operates is between -10 °C and +40 °C.
  • Page 261 MAINTENANCE Replenishments APPROXIMATE SYSTEM OR UNIT FLUID TYPE CHARACTERISTICS CAPACITY GR MU EP2 Greasing spot grease see table E AGIP FIN 332/F Ropes see table F AGIP RODON 10W 40 Head movement chain LOW SAPS see table B DEUTZ (*) The amount indicated is valid when the reduction gear and brake work horizontally. Some configurations assumed by the mast during work may place the reduction gear and brake in a vertical position.
  • Page 262 MAINTENANCE Replenishments Characteristics of expendable fluids Fluids to be subsequently added by the customer must meet the characteristics indicated in the following tables. ARNICA 46 CHARACTERISTICS Viscosity at 40 °C [mm²/s] Viscosity at 100 °C [mm²/s] Viscosity index Flash point V.A. [°C] Pour point [°C]...
  • Page 263 MAINTENANCE Replenishments “DEUTZ” RODON 10W 40 LOW SAPS CHARACTERISTICS Viscosity at 100 °C [mm²/s] 13,8 Viscosity at 40 °C [mm²/s] Viscosity index Flash point V.A. [°C] Pour point [°C] Sulphated ash 0,94 Volumetric mass at 15 °C [kg/l] 0,861 mg KOH/g SPECIFICATIONS AND APPROVALS ACEA E9 / E7 / E6 API CI-4...
  • Page 264 MAINTENANCE Replenishments BLASIA 100 CHARACTERISTICS Viscosity at 40 °C [mm²/s] Viscosity at 100 °C [mm²/s] 11,8 Viscosity index Flash point V.A. [°C] Pour point [°C] Volumetric mass at 15 °C [kg/l] 0,890 SPECIFICATIONS AND APPROVALS - ISO-L-CKD - ANSI/AGMA 9005-94 (AGMA nr. 2EP,3EP,4EP,5EP,6EP,7EP,8EP) - ASLE EP - DIN 51517 teil3 CLP GR MU EP 2...
  • Page 265 MAINTENANCE Replenishments FIN 332/F CHARACTERISTICS Viscosity at 100 °C (after solvent evaporation) [mm²/s] Pour point [°C] < -9 Flash point IP170/90 [°C] Flash point (after solvent evaporation) > 240 Volumetric mass at 15 °C [kg/l] 0,940 SPECIFICATIONS AND APPROVALS - ISO-L-CH-DIL (AGIP FIN 332/F) - DIN 51513 BC-V (AGIP FIN 332/F e 360 EP/F) COOLANT “DEUTZ”...
  • Page 266 MAINTENANCE Replenishments BLASIA S 150 CHARACTERISTICS Viscosity at 40 °C [mm²/s] Viscosity at 100 °C [mm²/s] 24,6 Viscosity index Flash point V.A. [°C] Pour point [°C] Volumetric mass at 15 °C [kg/l] 1,00 SPECIFICATIONS AND APPROVALS - Synthetic oil DIESEL FUEL (Directive 2009/30/CE) (UNI EN 590) ASCERTAINED REQUIREMENTS SPECIFICATION Minimum...
  • Page 267 MAINTENANCE Replenishments ROTRA 80W-90 CHARACTERISTICS Viscosity at 40 °C [mm²/s] Viscosity at 100 °C [mm²/s] Viscosity at -12 °C mPa.s Viscosity at -26 °C mPa.s 130000 Viscosity index Flash point V.A. [°C] Pour point [°C] Volumetric mass at 15 °C [kg/l] 0,895 SPECIFICATIONS AND APPROVALS...

  • Page 268: Transport

    TRANSPORT General standards TRANSPORT 6.1. General standards During the phases of assembly and disassembly of machine parts for change of arrangements or operating configurations, maintenance, replacement of worn parts, transport, the following is required: position the machine and its parts in such a way as to operate in conditions of safety and facilitate the operations to be performed.
  • Page 269 TRANSPORT General standards Prepare the area for assembly and disassembly considering the clearance dimensions of the machine the manoeuvring area of the lifting equipment. The work area must be marked off and access prohibited to unauthorized personnel. The area dedicated to preparation and movement of the machine shall be free of obstacles and materials that can create danger conditions for people or things.
  • Page 270 TRANSPORT General standards Accessories Parts and components removed from the machine must be moved with an auxiliary crane suitable for the mass of the component to be lifted. Move the loads using the provided lifting points. If the provided lifting points are lacking or are not sufficient, secure the load in the most suitable way using slings, ropes or other means to prevent it from falling and to assure stability during movement.

  • Page 271: Loading On Trailer (Movement Of The Machine)

    TRANSPORT Loading on trailer (movement of the machine) 6.2. Loading on trailer (movement of the machine) Check that the slope of the access ramp to the vehicle does not exceed the prescribed maximum (20°-36%). The controls to move the machine, for loading onto lorries, must be operated by the worker using either the radio remote control or the wired remote control (☞...

  • Page 272: Disposal

    DISPOSAL Disposal DISPOSAL 7.1. Disposal Demolition and disposal of the machine must be handled only by properly trained and equipped personnel. All components contaminated by oil or oil residuals must be considered 'special' waste, subject to disposal through authorized institutions. To allow re-use of raw materials, it is also advisable to separate the following components: mechanical parts;...

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