Husqvarna TXC 450 Manuals

Manuals and User Guides for Husqvarna TXC 450. We have 2 Husqvarna TXC 450 manuals available for free PDF download: Workshop Manual, Owner's Manual

Husqvarna TXC 450 Workshop Manual

Husqvarna TXC 450 Workshop Manual (470 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 136.62 MB

Table of Contents

5
Table of Contents
- 7
  Important Notices
- 11
  General
12
Table of Contents
- 13
  Cooling
- 13
  Fuel Feeding
- 13
  Ignition
- 13
  Lubrication
- 13
  Timing System
- 14
  Transmission
- 16
  Brakes
- 16
  Frame
- 16
  Suspensions
- 16
  Tires
- 16
  Wheels
- 19
  Capacities
- 21
  Maintenance
- 29
  Troubles and Remedies
- 35
  Settings and Adjustments
36
Table of Contents
76
General Operations
102
Table of Contents
- 104
  Camshaft Disassembly
- 104
  Cylinder Head Cover Disassembly
- 106
  Water Pump Body Disassembly
- 107
  Cylinder Head Disassembly
- 108
  Valve Disassembly
- 110
  Cylinder Disassembly
- 110
  Piston Disassembly
- 111
  Flywheel Disassembly
- 112
  Kick Start Pedal Disassembly (TC-TE-TXC)
- 113
  Clutch Disassembly (TC, TE, TXC; SMR 450-510)
- 113
  Transmission Cover Disassembly
- 115
  Clutch Disassembly (SMR 450 R)
- 117
  Kick Start Components Disassembly (TC-TE-TXC)
- 118
  Electric Starting System Disassembly (TE, TXC; SMR 450-510)
- 119
  Oil Pump Disassembly
- 120
  Gear Control Pedal and Gear Shifter Disassembly
- 122
  Primary Transmission Driving Gear Disassembly
- 123
  Crankcase Disassembly
- 124
  Gearbox Disassembly
- 126
  Crankshaft and Counter Balancing Shaft Disassembly (SMR 450-510)
129
Engine Overhauling
- 130
  Assemblies
- 130
  Cleaning of Components
- 130
  Cylinder Head
- 131
  Recutting the Valve Seats
- 133
  Replacement of Valve Guides
- 133
  Valve Guides
- 134
  Valve
- 134
  Valve Spring
- 135
  Installation of Valves
- 136
  Inspection of Rocker Arm
- 136
  Starter Decompressor
- 137
  Camshaft
- 138
  Camchain Tensioner
- 138
  Camshaft Chain and Gearing
- 139
  Cylinder
- 139
  Piston
- 140
  Cylinder-Piston Fitting
- 141
  Gudgeon Pin
- 142
  Piston Rings
- 142
  Piston Rings/Cylinder Clearance
- 143
  Piston Ring/Piston Rings Groove Clearance
- 144
  Connecting Rod Big End Side Clearance
- 144
  Crankshaft
- 145
  Connecting Rod Small End Bush Replacement
- 146
  Clutch Housing-Friction Disc Clearance
- 146
  Clutch Spring (Excluded SMR 450-R)
- 146
  Clutch Unit
- 148
  Gear Selector Fork and Gearing
- 148
  Oil Pump
- 149
  Carburettor Overhauling (TC-TXC-SMR 450 R)
- 149
  Selector Drum
- 150
  Keihin" Carburettor Adjustment (TC-TXC-SMR 450 R)
- 155
  Engine Reassembly
156
Table of Contents
202
Table of Contents
- 204
  Front Suspension (TE-SMR)
- 205
  Instructions for Use of Ø45USD Fork (TE-SMR)
- 206
  Components of the Fork
- 207
  General Rules for a Proper Overhauling
- 207
  Instructions for Clamping in the Vice
- 208
  General Maintenance Operations
- 208
  Problems - Possible Causes - Solutions
- 209
  Bleeding the Air
- 209
  Cleaning the Dust Seal
- 210
  Draining the Oil
- 211
  Braking Down the Pumping Element and the Bottom Valve
- 213
  Braking Down the Fork Leg - Slider and Removing the Oil Seals
- 214
  Cartridge Overhauling (Rebound Braking)
- 214
  Overhauling and Modifying the Cartridge and Bottom Valve Setting
- 215
  Bottom Valve Overhauling (Compression Braking)
- 216
  Re- Assembling the Fork Leg - Slider and Oil Seals
- 218
  Re- Assembling the Pumping Element Unit and the Bottom Valve
- 221
  Filling with Oil
- 222
  Fitting the Fork Back On Themotorcycle
- 223
  Adjustments
- 223
  Compression Adjustment
- 223
  Rebound Adjustment
- 224
  Removing the Front Fork
- 226
  Front Suspension (TC-TXC-SMR 450-R)
- 228
  Components of the Fork
- 229
  General Rules for a Proper Overhauling
- 229
  Instructions for Clamping in the Vice
- 231
  Cleaning the Fork Legs
- 232
  Bleeding the Air
- 233
  Draining the Oil
- 234
  Valve Setting
- 236
  Checking the Rebound Adjusting Unit
- 237
  Compression Valve Overhauling
- 238
  Re-Assembling the Cartridge Unit
- 241
  Breaking Down the Fork Leg - Slider and Removing the Sealing Rings
- 242
  Re-Assembling the Fork Leg - Slider and Sealing Rings
- 243
  Re-Assembling the Cartridge
- 244
  Filling with Oil
- 244
  Fitting the Fork Back On Themotorcycle
- 245
  Adjustments
- 245
  Initial Suspension Bottoming Adjustment
- 246
  Rebound Adjustment
- 246
  Spring Preload Adjustment
- 247
  Compression Adjustment
- 248
  Removing the Front Fork
251
Rear Suspension
281
Brakes
- 283
  Cable Colour Coding (TE-SMR)
- 284
  Cable Colour Coding (TC, TXC 250)
- 285
  Cable Colour Coding (TC, TXC 450-510 - SMR 450 R)
- 286
  Electrical Components Location (Te-Smr)
- 288
  Electrical Components Location (Tc-Txc-Smr 450 R)
- 290
  Charging System (Tc-Txc-Smr 450 R)
- 290
  Charging System (Te-Smr)
- 292
  Battery Current Leakage
- 292
  Charging System Checks
- 292
  Generator Stator Coil Resistance Check
- 292
  Regulated Voltage
- 295
  Voltage Regulator-Rectifier Check (TE-SMR-TXC-SMR 450 R)
- 296
  Electric Starting System (Te-Smr)
- 296
  ELECTRIC STARTING SYSTEM (TXC-SMR 450 R-Kit Su TC)
- 297
  Starter Motor Check
- 297
  Starter Motor Disassembly
- 297
  Starter System Checks
- 298
  Electric Start Remote Control Switch Check (TE-SMR-TXC)
- 298
  Starter Motor Maintenance
- 298
  Starter Motor Test Diagram
- 299
  Electronic Ignition System (Tc-Txc-Smr 450 R)
- 300
  Electronic Ignition System (Te-Smr)
- 300
  Electronic Power Unit (ECU)
- 304
  Electronic Power Unit Wiring Diagram (Ecu) (Te-Smr)
- 305
  Voltage Regulator (TE-SMR)
- 305
  Voltage Regulator-Rectifier Wiring Diagram
- 306
  Smr 450-R
  - 306
    Spark Plug
  - 307
    Gear Shift Position Sensor Check (GPS)
  - 309
    Battery Recharge
  - 310
    Headlamp, Tail Lamp (Te-Smr)
  - 310
    Headlamp Adjustment
  - 311
    Rear Tail Light Bulb Replacement
  - 312
    Replacing the Licence Plate Light Lamp
  - 313
    Handlebar Commutators
  - 315
    Notes
  - 315
    Connectors
  - 315
    Couplings
  - 316
    Fuses
  - 316
    Semiconductors Parts
  - 316
    Battery
  - 317
    Digital Instrument, Warning Lights (Te-Smr)
  - 321
    Instrument Replacement
  - 321
    Locating Operating Troubles
  - 322
    Wire Harness Tc-Txc-Smr 450R
  - 322
    Wire Harness TE-SMR
  - 323
    Cable Runway and Assembling Instructions for the 'Te/Smr' Electric Parts
  - 336
    Important Recommendation
343
Engine Cooling System
- 344
  Crankcase Guard (TE-TC-TXC-SMR 450 R)
- 344
  Electric Starter Kit (TC)
- 344
  Engine Guard
- 344
  Hand Guards Kit (TE)
- 344
  Kick Starter Kit (SMR)
- 344
  Passenger Footrest Kit (TE-SMR)
- 372
  Kit "RACING" (TE-SMR)
- 381
  Cables (TE-SMR)
- 393
  Installing Racing Cables and Components (TE-SMR)
411
Hydraulic Control Clutch
421
Table of Contents
- 425
  Preliminary Operations
- 425
  Removing the Front Wheel
- 426
  Removing the Front Fork
- 427
  Removal of Bushes
- 428
  Steering Head Tube Adjustment
- 429
  Starting Hook Kit
- 430
  Assembling Instructions for Starting Hook Kit
- 431
  Assembling Instructions for Hand-Guards Kit
- 432
  Fluids Tank
- 432
  Handlebar
- 433
  Fuel Injection System
  - 434
    Fuel Injection System
  - 435
    Operating Instructions for the "DIAGNOSIS SOFTWARE KIT" On the Fuel Injection
  - 437
    Fuel Pump Check
  - 438
    Relay Check
- 439
  Specific Tools
- 441
  Torque Wrench Settings
  - 451
    Front Wheel
  - 456
    Rear Wheel
  - 458
    Wheels Overhauling
  - 459
    Wheel Spokes
  - 459
    Rims Warpage
- 463
  Notes for USA/CDN-AUS Models

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HUSQVARNA TXC 450 Owner's Manual

HUSQVARNA TXC 450 Owner's Manual (108 pages)

Brand: HUSQVARNA | Category: Motorcycle | Size: 4.12 MB

Table of Contents

2
Presentation
2
Important Notices
- 3
  Precautions for Children Warning
- 4
  Table of Contents
5
Identification Data
- 6
  Vehicle Identification Number (VIN)
- 9
  Controls Location
10
Technical Data
12
Table for Lubrication, Supplies
12
Lubrication Table, Supplies
13
Controls
- 13
  Fuel Cock (TC-TXC)
- 13
  Fuel Injection Engine (TE-SMR)
- 14
  Sidestand
- 14
  Fuel
- 15
  Carburetor Choke (TC-TXC)
- 15
  Cold Start (TE-SMR)
- 16
  Digital Instrument, Warning Lights (TE-SMR)
- 17
  SPEED (Kmh or Mph) / ODO / RPM
- 17
  Speed / H / Rpm
- 17
  Speed / Clock / Rpm
- 18
  Speed / Trip 1 / Rpm
- 18
  Speed / Stp 1 / Rpm
- 18
  Speed / Avs 1 / Rpm
- 19
  Speed / V Max / Rpm
- 19
  Speed / Trip 2 / Rpm
- 19
  Trp 2 / Clock / Rpm
- 19
  SPEED /RPM (Engine R.p.M. Numerical Value)
- 20
  Throttle Control
- 20
  Front Brake Control
- 20
  Steering Lock (TE-SMR)
- 21
  RH Handlebar Commutator (TE-TXC-SMR)
- 21
  LH Handlebar Commutator (TE-SMR)
- 21
  Engine Stop Button (TC-TXC)
- 21
  Clutch Control
- 22
  Rear Brake Control
- 22
  Gear Shift Control
23
Riding
- 23
  Running in
- 24
  Engine Start (TE-SMR)
- 25
  Engine Start (TXC)
- 25
  Starting Decompressor
- 26
  Engine Start (TC-TXC)
- 28
  Cold Start at Low Temperatures
- 29
  Hot Start (TC-TXC)
- 30
  Stopping the Motorcycle and the Engine
- 31
  Checking the Oil Level
- 31
  Engine Oil Replacement and Bag Filters Filter Cartridge Cleaning or Replacement
- 32
  Coolant Level Check
- 32
  Replacement of Cooling Fluid
- 33
  Throttle Cable Adjustment
- 34
  Adjusting the Carburetor (TC-TXC)
- 34
  Adjusting the Idle (TC-TXC)
- 34
  Adjusting the Idle (TE-SMR)
- 35
  Spark Plug Check
- 35
  Voltage Regulator (TXC-TE-SMR)
- 36
  Adjusting the Valve Play
- 36
  How to Remove the Tank (TC-TXC)
- 37
  How to Remove the Tank (TE-SMR)
- 39
  Air Filter Check
- 39
  Air Filter Cleaning
- 39
  Assembly
- 40
  Steering Wheel Ball Play Adjustment
- 41
  Adjustment of the Control Lever and Check of the Front Brake Fluid Level
- 42
  Rear Brake Pedal Position Adjustment
- 42
  Rear Brake Idle Stroke Adjustment
- 43
  Checking the Fluid Level
- 43
  Adjustment of the Control Lever and Check of the Hydraulic Clutch Fluid Level
- 44
  Hydraulic Clutch Bleeding
- 45
  Adjusting the Suspension According to Particular Track Conditions
- 46
  Adjusting the Compression Fork
- 47
  Oil Fork Level
- 47
  Oil Quantity in Each Fork Leg
- 48
  Handlebar Position and Height Change
- 49
  Adjusting the Shock Absorber
- 49
  Adjusting the Shock Absorber Spring Preload
- 50
  Shock Absorber Damping Adjustment
- 51
  Chain Adjustment
- 51
  Fast Adjustment
- 52
  Checking the Wear of Chain, Pinion and Sprocket
- 52
  Lubricating the Chain
- 52
  Disassembling and Cleaning the Chain
- 53
  Washing the Chain Without or
- 53
  Washing the Chain with or
- 53
  Lubricating the Chain Without or
- 53
  Lubricating the Chain with or
- 54
  Removing the Front Wheel
- 55
  Reassembling the Front Wheel
- 56
  Removing the Rear Wheel
- 57
  Tires
- 57
  Brakes
- 58
  Brake Pads Removal
- 59
  Pads Cleaning
- 59
  Pads Installation
- 60
  Brake Disc Wear
- 61
  Disc Cleaning
- 61
  Fluid Change
- 62
  To Replace the Brake Fluid
- 64
  Front Braking System Bleeding
- 66
  Front Braking System Bleeding (SMR)
- 67
  Rear Braking System Bleeding
- 69
  Exhaust Muffler
- 69
  Replacing the Muffler Deadening Material
- 70
  Service Limit
- 70
  Cylinder-Piston Fitting
- 72
  Piston Ring/Piston Rings Groove Clearances
- 73
  Piston Ring/Cylinder Clearance
- 74
  Coupling the Connection Rod Small End Pin
- 75
  Clutch Unit
- 76
  Clutch Spring
- 76
  Valve Guide
- 76
  Valve
- 77
  Valve Spring
- 77
  Camshaft
- 78
  Overhauling the Wheels
- 78
  Deformation Rim
- 78
  Wheel Spokes
- 78
  Wheel Rim Axle Bending
- 79
  Electric System (TE-SMR)
79
Ignition System/Elettrical System
91
Special Tools
92
Tightening Torques
94
Vehicle Views
94
Kits
- 95
  Optional Parts List (TE)
- 96
  Optional Parts List (TC)
- 97
  Optional Parts List (TXC)
- 98
  Optional Parts List (SMR)
99
Appendix
- 99
  Cleaning
- 100
  Preparation for Washing
- 100
  Where to Be Careful When Washing
- 100
  After Washing
101
Pre-Delivery Inspection
102
Note for Usa/Cdn- Aus Models
104
Spark Arrester Maintenance and Cleaning
105
Alphabetical Index
- 105
  Tampering Warning
- 107
  Alphabetical Index

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