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Hurco VTXZ CNC Machining Center Manuals
Manuals and User Guides for Hurco VTXZ CNC Machining Center. We have
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Hurco VTXZ CNC Machining Center manual available for free PDF download: Maintenance And Safety Manual
Hurco VTXZ Maintenance And Safety Manual (98 pages)
Machining Center
Brand:
Hurco
| Category:
Industrial Equipment
| Size: 0 MB
Table of Contents
II - Maintenance and Safety Manual
2
Table of Contents
3
Maintenance Checklist
3
Using this Manual
7
Machine Components
11
Overview
12
Frame
13
Enclosure
15
Figure 1-1. Full Chip and Coolant Enclosure-VTXU
15
Figure 1-2. Full Chip and Coolant Enclosure-VTXZ
15
Spindle and Drive System
16
Figure 1-3. Example of Belt-Driven Spindle and Drive
16
Axes Motion System
18
Table 1-10. Rapid Traverse Rates, Metric
19
Table 1-11. Rapid Traverse Rates, English
19
Machine Electrical Cabinet
20
Figure 1-4. Communication Port Assembly
24
Figure 1-5. Male 9-Pin D-Type Connector
24
Table 1-12. Communication Ports
24
Table 1-13. RS-232C Signals Available at Serial Port
25
Control Systems
26
Operator Control Console
27
Figure 1-6. Dual-Screen Control Console
27
Flood Coolant and Washdown System
30
Table 1-14. Coolant Capacity and Pump Rating, Metric
30
Table 1-15. Coolant Capacity and Pump Rating, English
30
Pneumatic System
31
Trunion Table
32
Table 1-16. Trunion Table Maximum Allowable Workpiece Weight, Metric
32
Table 1-17. Trunion Table Maximum Allowable Workpiece Weight, English
32
Automatic Tool Changer
33
Table 1-18. ATC Tool Specifications, Metric
33
Table 1-19. ATC Tool Specifications, English
33
Operation Requirements
35
Machine Installation
36
Initial Test and Examination
39
Safety Circuits
40
Safe Operation
44
Noise Levels
47
Table 2-1. Maximum Noise Levels
47
Machine Maintenance
49
Daily Operational Checks
50
Daily: Perform Operational Checks
50
Floppy Disk Drive and Diskettes
51
Heat Exchanger
51
Exterior Wiring
52
Lubrication
52
Daily: Check and Maintain All Lubricant Levels
52
Autolube System
53
Figure 3-1. Autolube Pump and Tank Assembly
53
Monthly: Add a Rust Preventative to the Autolube System
54
Monthly: Manually Activate the Autolube System
56
Every 3 Months: (or after 500 Hours of Operation) Check the ATC Oil Level
57
Automatic Tool Changer
57
Table 3-1. Lubrication
57
Daily: Clean the Tool Lock Pins and Tool Gripper Fingers
58
Weekly: (or after 40 Hours of Operation) Check the Condition of Tools
59
Spindle
60
Spindle Chiller
60
Daily: Lubricate the Non-Motorized Spindle Taper
60
Air Filter
61
Ambient Temperature
63
Table 3-2. Differential Temperature Cooling Process
64
Figure 3-2. HWK Spindle Chiller Control Panel
65
Figure 3-3. HWT Spindle Chiller Control Panel
67
Figure 3-4. Filter, Regulator, and Lubricator Unit
69
Pneumatic System
69
Daily: Check the FRL Unit Air Pressure
69
Weekly: Check the Auto Moisture Drain on FRL
70
Flood Coolant and Washdown System
71
Daily: (or Every 8 Hours) Check the Coolant Level Every Day
72
Weekly: (or after 40-50 Hours of Operation) Clean the Coolant Filters
73
Chip Conveyor
74
Tank, if Equipped
74
Limit Switches and Dogs
75
Machine Electrical Ground
75
Machine Level
75
Dog Fasteners
75
Enclosure Windows
76
Trunion Table
76
Daily: Inspect the Enclosure Windows
76
Daily: (or after 8 Hours of Operation) Check the Rotary-Axis Oil Level
78
Daily: (or after 8 Hours of Operation) Check the Tilt-Axis Oil
79
Machine Warm-Up
80
Spindle Run-In or Cycle Procedure
81
Monthly: Perform a Spindle Run-In
81
Troubleshooting
82
Table 3-5. Troubleshooting: Missing or Faulty Connections
85
Table 3-6. Troubleshooting: Power Fluctuation
85
Table 3-7. Troubleshooting: Coolant System
86
Table 3-10. Troubleshooting: Machine Chatter
88
Table 3-11. Troubleshooting: Errors in Dimensions
88
Table 3-12. Troubleshooting: Environmental Factors
89
Ordering Replacement Parts
90
Record of Changes
91
Index
95
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