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User Manuals: Hubbell Prime Gas Water Heater
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Hubbell Prime Gas Water Heater manual available for free PDF download: Installation, Operation And Maintenance Manual
Hubbell Prime Installation, Operation And Maintenance Manual (52 pages)
CONDENSING GAS STORAGE WATER HEATER
Brand:
Hubbell
| Category:
Water Heater
| Size: 6 MB
Table of Contents
Installation, Operation, and Maintenance Manual for Condensing Gas Storage Water Heater
2
Table of Contents
2
1 0 Introduction
4
Operating Principle
4
Safety Information and Precautions
4
Outline Dimensions
8
Figure 1 - Tank Assembly (55K Btu Unit on Top, 110K Unit on Bottom)
8
Table 1- Model Specific Dimensional Data
9
Electrical
10
Gas
10
2 0 Installation
11
Installation Safety Notes
11
Installer Responsibilities
12
Water Heater Placement
12
Ventilation
12
Removing an Existing Water Heater from Common Venting System
13
Direct Vent Installation
13
Figure 2 - Ventilation Connections
13
Combustion Air-Inlet Contamination
14
Water Heater Vent/Air Piping
14
Table 2 - Possible Ventilation Contaminants
14
Vent and Air-Inlet Pipe Length Determination
15
Table 3 - Vent/Air-Inlet Pipe Materials
15
Table 4 - Vent and Air-Inlet Pipe Length Determination
15
Termination- Direct Vent Installation
16
Table 5 - Vent and Air-Inlet Pipe Length Determination (Common Vented Double Unit)
16
Figure 3 - Two Pipe Termination (Sidewall)
17
Figure 4 - Two Pipe Low Profile Termination (Sidewall)
18
Figure 5 - Two Pipe Concentric Termination (Sidewall)
18
Figure 6 - Two Pipe Termination (Roof)
19
Figure 7 - Two Pipe Concentric Termination (Roof)
19
Venting Rules and Guidelines
20
Figure 8 -Venting below Grade
21
Figure 9 - Outdoor Venting Guidelines
21
Figure 10 - Existing Chimney Chase Way
21
Table 6 - Vent and Air-Intake Termination Clearances
22
Flammable Solvents and Plastic Piping
23
Mandatory Pre-Commissioning Procedure for Plastic Venting (PVC or CPVC)
23
Figure 11 - Basic Ventilation Layout
23
Condensate Drain
24
Figure 12 - Condensate Outlet Location
24
Gas Installation
25
Figure 13 - Gas Inlet Location
25
Gas Valve and Burner Set-Up
27
Figure 14 - Multiventuri Operating Principle
27
Figure 15 - Gas Valve Operating Principle
27
Figure 16 - Gas Valve Diagram
28
Table 7 - Gas Unit Values
28
Figure 17 - Gas Valve Schematic
29
Water Piping Installation
30
Figure 18 - Gas Valve Calibration
30
Figure 19 - Test Port Location
30
Space Heating Application
31
Figure 20 - Water Piping Installation Diagram
31
Filling the Water Heater
32
Electrical Installation
32
Final Checks
32
Figure 21 - Mixing Valve Water Piping Installation Diagram
32
Lighting the Water Heater
33
Initial Start-Up
33
Turning off the Water Heater
34
Turning on the Water Heater
34
3 0 Controller Operation
34
LCD Display
34
Figure 22 - LCD Symbols
34
Button Layout
35
Figure 23 - Lay-Out with Push Buttons
35
Table 8 - Status Symbols and Their Meanings
35
Temperature Adjustments Via Status Overview
36
Table 9 - Button Functions
36
Table 10 - Important Icon Descriptions
36
Showing Errors on the Status Overview
37
User Menu
37
Table 11 - User Menu Guide
37
Installer Menu
38
Table 12 - Parameter List and Descriptions
38
Table 13 - Installer Menu Guide
38
Warnings
39
Table 14 - Installer Menu Parameter List
39
Table 15 - Descriptions of Errors
39
4 0 Scheduled Maintenance
40
Freezing
40
Manual Inspection
40
5 0 Troubleshooting
41
Controller Error Messages and Procedures
42
Lockout Codes
42
Blocking Errors
43
6 0 Maintenance & Servicing
44
Surface Temperature Hi-Limit Cutout Switch
44
Removing the Condensate Outlet
44
Removing the Fan Assembly
44
Heat Exchanger
44
Relief Valve
45
Heating Element (if Equipped)
45
Figure 24 - Wiring Diagram of Burner Control
46
7 0 Replacement of Parts
47
Warranty
49
List of Figures
49
List of Figures
51
List of Tables
51
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