Hoppecke Rail Power FNC-HT Manuals

Manuals and User Guides for Hoppecke Rail Power FNC-HT. We have 1 Hoppecke Rail Power FNC-HT manual available for free PDF download: Operating And Installation Manual

Hoppecke Rail Power FNC-HT Operating And Installation Manual (110 pages)

Batteries (High Temperature)

Brand: Hoppecke | Category: Industrial Equipment | Size: 1 MB

Table of Contents
4
Using this Manual
7
Target Group of this Document
7
Icons and Signal Words
7
Notation of Nominal Data
8
Graphic Symbols / Pictograms on the Battery System
9
Nameplate Information on the Product
10
Definitions of Terms
11
Other Applicable Documents
11
Safety Instructions
12
Potential Hazards
12
Explosive Gas Mixture
12
Electrical Voltage
13
Electrolyte
14
Toxic Substances
15
Fire
15
Improper Transport
16
Notes on Disassembly
16
Personal Protective Equipment
17
Markings on the Product
17
Use of the Product
18
Intended Use
18
Unintended Use
18
Directives, Legislation and Standards
19
Function and Structure
20
Battery
20
Rail | Power FNC-HT Cell
20
Center of Gravity of the Battery
22
Environmental Conditions for FNC Rail Cells
22
Low Pressure Water Refilling System
22
Charging Procedures for Rail | Power FNC-HT Cells
24
Charging with Constant Current (I)
24
Single-Stage Charging with Constant Current, Constant Voltage (IU)
25
Two-Stage Charging with Constant Current, Constant Voltage (IU0U)
26
Temperature Compensation
27
Alternating Portion of the Charging Current
30
Instructions for Transport
31
Surface Transport (Road/Rail) According to ADR/RID
31
Transport by Sea According to the IMDG Code
31
Air Freight
32
Storage Instructions
32
General Instructions
32
Storage Period
33
Storage with Built-In Battery
35
Commissioning/Installation
36
Checking the Delivery
39
Measures Prior to Initial Commissioning
40
Preparation
40
Replacing the Battery Cell Transport Plugs
40
Recommendation of Additional Measures
40
Preparation of Batteries with Unfilled Cells
41
Commissioning Charge
43
Preparation
45
Execution
46
Follow-Up Work
47
Installation and Connection
48
Recommissioning after Test or Parking Operation
50
Maintenance
51
Preventive Maintenance
51
Perform Visual Inspection
52
Checking the Electrolyte Level
53
Measuring the Charging Voltage
55
Fill up the Electrolyte Level with Distilled Water
57
Fill up Distilled Water Manually
58
Refill Distilled Water with the Central Water Refilling System
58
Refill Distilled Water with the Water Refill Cart for Single Cells
59
Cleaning the Battery
60
Testing the Insulation Resistance
61
Reconditioning
63
Preparation
65
Execution
67
Follow-Up Work
70
Corrective Maintenance
71
Change of Rail | Power FNC-HT Cells
71
Prepare the Rail | Power FNC-HT Cell(S) to be Replaced
73
Replace One or more Rail | Power FNC-HT Cell(S)
74
Exchange of the Temperature Sensor
79
Exchanging a Cell Connector
81
Troubleshooting
83
Insufficient Capacity
83
Insufficient Insulation Resistance
83
No Battery Voltage Can be Measured
84
Malfunction of the Water Refilling System
85
Malfunction of the Temperature Sensor
86
Disassembly / Assembly of Rail | Power Fnc-Ht Cells and Accessories
87
Disassembly of Rail | Power FNC-HT Cells and Accessories
87
Assembly of New Rail | Power FNC-HT Cells and Accessories
91
Disposal
96
Appendix
97
Additional Tools
97
Commissioning Protocol for HOPPECKE Rail | Power FNC-HT Batteries
99
Maintenance Protocol for HOPPECKE Rail | Power FNC-HT Batteries
101
Half-Yearly Maintenance Interval
102
Maintenance - Visual Inspection of the Battery System
102
Maintenance - Check Electrolyte Level
103
Yearly Maintenance Interval
104
Maintenance - Measurement of the Charging Voltage
104
Maintenance - Fill up Electrolyte Level
105
Maintenance - Cleaning
106
Maintenance - Measurement of the Insulation Resistance
107
Maintenance Interval Every 5 Years
108
Maintenance - Reconditioning
108
Maintenance - Measurement of Voltage of Single Rail | Power FNC-HT Cells
109

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Hoppecke Rail Power FNC-HT Operating And Installation Manual (110 pages)

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