Honeywell Intelligrated IntelliSort HS Manuals

Manuals and User Guides for Honeywell Intelligrated IntelliSort HS. We have 2 Honeywell Intelligrated IntelliSort HS manuals available for free PDF download: Installation Manual, Maintenance Manual

Honeywell Intelligrated IntelliSort HS Maintenance Manual

Honeywell Intelligrated IntelliSort HS Maintenance Manual (121 pages)

Brand: Honeywell | Category: Industrial Equipment | Size: 3 MB

Table of Contents

Table of Contents
3
Safety Instructions
7
Introduction
7
For Your Safety
8
Standard Safety Conventions
8
Safety Precautions
10
Guards and Guarding
10
Headroom
11
Controls
11
Control Stations
11
Safety Devices
12
Operation Safety Precautions
13
Installation and Maintenance Safety
14
Lockout / Tagout Guidelines
15
Safety Signs
15
General Description
17
Introduction
17
Idler Section with Infeed Belt
19
Intermediate Section with Divert Switch
20
Divert Switch Operator
20
Divert Switch Detail
22
Intermediate Section with Catenary
23
Carrying Chain and Drive Unit
24
Divert Shoes and Flights
25
Product Summary
26
Service and Repair
27
Introduction
27
Flight Removal and Installation
28
Chain Adjustment and the Catenary
29
Chain Lubrication
32
Chain Temperature
32
Chain Wear
33
Cleaning the Divert and Crossover Switches
33
Divert Actuator Assembly Replacement
34
Divert Switch Trigger Replacement
35
Debris Detection Device Adjustment
36
Chain Lubricator Adjustment
38
Electric Pump Style Oiler
38
Orsco Precision Pneumatic Nozzle Style Oiler
40
Carrying Flight Cleaning
42
Electric Switch Removal and Installation
43
Soft Touch Electric Switch
43
Regular Touch Electric Switch Removal and Installation
45
Preventive Maintenance
47
Introduction
47
Maintenance Precautions
48
Cleaning and Inspection
49
Intellisort Sorter Conveyor Check List
49
Replacement Parts
59
Illustrated Parts Lists
59
Using the Illustrated Parts Lists
59
Abbreviations
61
Idlers and Infeed Belts
63
Belt End Idler
63
Infeed Belt
64
Idler
67
Infeed Shaft
69
Intermediates
70
Divert Profiles
70
20° Dual-Sided Soft Touch
71
20° Dual-Sided Regular Touch
73
20° Single-Sided Soft Touch Left Hand
75
20° Single-Sided Regular Touch Left Hand
77
20° Single-Sided Regular Touch Right Hand
78
30° Single-Sided Regular Touch Left Hand
80
30° Single-Sided Regular Touch Right Hand
81
30° Single-Sided Regular Touch Right Hand
82
20° Single-Sided Soft Touch Right Hand
83
30° Single-Sided Soft Touch Left Hand
84
30° Single-Sided Soft Touch Right Hand
86
Catenaries
87
150DP Electric Oiler Catenary Kit
87
Pneumatic Oiler Catenary
88
Drives and Discharge Belts
89
Drive
89
Shaft Drive
92
Discharge Belt
93
Knife Edge End Idler SB
95
Component Details
97
20° and 30° Soft Touch Electric Switch
97
20° and 30° Soft Touch Electric Switch
98
20° Regular Touch Electric Switch
100
30° Regular Touch Electric Switch
101
DCM Enclosure
102
DCM Board
103
Air Switch
104
Air Switch Platen
105
DDD Kit
106
Aluminum Flight
107
Tube Flight
109
Electric Oiler
111
Pneumatic Oiler
112
I-Watch System
112
Troubleshooting
113
Introduction
113
Troubleshooting Help
118

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Honeywell Intelligrated IntelliSort HS Installation Manual

Honeywell Intelligrated IntelliSort HS Installation Manual (124 pages)

Brand: Honeywell | Category: Industrial Equipment | Size: 10 MB

Table of Contents

Table of Contents
3
Safety Instructions
7
Introduction
7
For Your Safety
8
Standard Safety Conventions
8
Safety Precautions
10
Guards and Guarding
10
Headroom
11
Controls
11
Control Stations
11
Safety Devices
12
Operation Safety Precautions
13
Installation and Maintenance Safety
14
Lockout / Tagout Guidelines
15
Safety Signs
15
General Description
17
Introduction
17
Idler Section with Infeed Belt
21
Intermediate Section with Divert Switch
22
Divert Switch Operator
22
Divert Switch Detail
23
Intermediate Section with Catenary
24
Carrying Chain and Drive Unit
25
Divert Shoes and Flights
27
Intellisort HS and MS General Product Summary
28
Installation Procedures
29
Introduction
29
Receiving & Inspection
30
Reporting Product Damage
30
Claims and Returns
31
Layout Requirements
31
Codes and Standards
32
Safety Precautions
32
Parts Replacement
33
Factory Assistance
33
Installation Overview
33
Installation and Assembly Steps
33
Order of Conveyor Section Installation
34
Layout Requirements
34
Support Locations and Point Loading
37
Reducer Lubrication
38
Installing Supports
40
Support Foot Prints
40
Pillar Supports
41
Catenary Supports
42
Support Foot Mounting to Mezzanine (Bar Grating)
43
Mounting the Support Foot to Mezzanine (Corrugated Steel)
46
Installation Chassis
49
Idler Positioning
49
Idler to Intermediate Section Installation
50
Intermediate to Intermediate Installation
52
Intermediate to Drive Section Installation
53
Catenary to Drive Section
54
Alignment and Leveling
55
Installing of Extensions and Belts
56
Installing Infeed Extension to Idler
56
Installing Discharge Extension from Drive
58
Installation of Chain Track and Shoe Guidance
60
Installing Black UHMW Chain Track Top Runs
60
Installing Black UHMW Chain Track Bottom Runs
63
Idler and Drive Alignment Verification
67
Divert Rail Alignment Verification - Dual Sided - Soft Touch Divert
73
Return Rail Alignment Verification - Left-Hand Divert Shown
74
Return Rail Setup for Dual Side Divert
75
Checking the Sprocket Location - Idler and Drive
76
Installing the Flights
77
Installing Components
80
Installing the Spur Hook - 20 Degree Shown
80
Installing the Chain
82
Installing the Spur
85
Chain Lubrication System
90
Chain Care
98
Installing the Electric Switch DCM
103
Installation of Covers and Guide Rails
105
Infeed Extension Guide Rail Installation
105
Chain Cover Installation
106
Spur Transition Plate Installation
107
Pre-Start Checklist
109
Mechanical Installation
109
Electrical Installation
110
First Time Start-Up Procedure
111
Prior to Starting Sorter
111
Starting the Sorter
111
Connecting Infeed Belt
112
Testing and Checking
112
Commissioning
114
Troubleshooting
115
Introduction
115
Troubleshooting Help
120

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