Honeywell Intelligrated Accuglide ZoneFlex Manuals

Manuals and User Guides for Honeywell Intelligrated Accuglide ZoneFlex. We have 1 Honeywell Intelligrated Accuglide ZoneFlex manual available for free PDF download: Installation Manual

Honeywell Intelligrated Accuglide ZoneFlex Installation Manual (268 pages)

Brand: Honeywell | Category: Industrial Equipment | Size: 13 MB

Table of Contents
3
Safety Instructions
11
Introduction
11
For Your Safety
12
Standard Safety Conventions
12
Safety Precautions
14
Guards and Guarding
14
Headroom
15
Controls
15
Control Stations
15
Safety Devices
16
Emergency Stops and Restarts
16
Operation Safety Precautions
17
Installation and Maintenance Safety
18
Lockout/Tagout Guidelines
18
Safety Signs
19
General Description
21
Introduction
21
Benefits and Options
22
Benefits
22
Options
22
Product Summary
23
Pre-Installation Procedures
29
Introduction
29
Receiving and Inspection
29
Reporting Product Damage
30
Claims and Returns
30
Layout Requirements
31
Codes and Standards
31
Safety Precautions
31
Installing Pop-Out Rollers/Spill Guards Based on Elevation
32
Warning Signs
36
Parts Replacement
37
Pre-Installation
37
Conveyor Components
37
Installation Procedures
39
Introduction
39
Installation Process
39
Floor Supports
41
Hanger Supports
43
Frame Couplings
45
Conveyor Racking
49
When to Rack
50
How to Rack
51
Measuring the Rack
52
Drive Section Preparation
55
Carrier Roller Removal
55
Drive Sprocket Height Verification
55
Wiring the Motor
56
Reducer Preparation
56
Chain Tensioner Proximity Sensor
56
Chain Tensioner - Air-Type
58
Chain Track Lubricator
60
Solenoid-Controlled Chain Track Lubricator
61
Timing Belts and Pulleys
62
Drive Bottom Covers
62
Idler Section Preparation
63
Carrier Roller Removal
63
Idler Sprocket Height Verification
63
Operational Zone Control - Discharge Zone
63
Brake Module
65
Blade Stop
66
Factory Air Supply
67
Filter/Regulator Piping Requirements
67
Connecting the Main Air Supply
68
Intermediate Section Preparation
69
Electrical and Air Line Connections
69
Power Supply Installation
69
Zoneflex Module
72
Travel Direction DIP Switch Setting
73
Zoneflex Modules Logic
74
Primary Operating Mode
75
Secondary (Slug) Operating Mode
76
Primary Mode Release
77
Secondary Mode Release
78
Secondary Mode Release - Full-Length
79
Secondary Mode Release (Slug Discharge) Partial-Length
81
High Volume Discharge
83
Slug Acceptance
84
High Volume Acceptance
87
Head-To-Tail Connections
87
Brake Module Intermediate Section Solenoid Field Kit
90
Intermediate Curve Section Preparation
91
Intermediate Transportation Curve Section Preparation
91
Intermediate Accumulating Curve Section Preparation
96
Intermediate Sawtooth Merge Section Preparation
113
Chain Installation
114
Preparation
115
Drive/Straight Sections
116
Curve Section
117
Idler Section
118
Final Connection
119
Spring Tensioner Engagement
120
Air Tensioner Engagement
121
Removing Chain Links
122
Installing the Driver Pad
124
Carrier Roller Installation
125
Skewed Carrier Roller/Driver Guide Installation
126
Finger Guard Installation
130
Field Wiring Connections
131
Drive Section
131
Idler Section
131
Power and Slug Signal Source
131
Field Piping Connections
132
Conveyor
132
Drive Section
132
Idler Section
132
Sawtooth Merge/Curve
132
Field Cutting Special Rail Lengths
132
Molded Bottom Pans
137
Standard Installation
137
Curve Installation
139
Field Cut Installation
142
Fitting Bottom Pans to Ceiling Hangers
144
Installing Drive Covers
146
Photo-Eye Installation
149
Photo-Eye Indicator Lights
149
Installing a Ball Mount
149
Installing a Photo-Eye
150
Installing a Reflector
153
Photo-Eye Alignment
153
Side Guide Installation
156
Side Guide Types
156
Side Guide Mounting Styles
157
Direct Mounting Side Guides
158
Offset Mounting Side Guides
173
Spacer Mounting Side Guides
174
Overlapping Side Guides
176
Connecting Side Guides
177
Accessories
181
Introduction
181
Standard and Optional Accessories
181
Angle End Stop
181
Blade Stop - Idler Section
182
Brake Module - Idler Section
183
Brake Module - Intermediate Straight Section
184
Brake Module - Curve Solenoid Field Kit
186
Brake Module - Intermediate Section Solenoid Field Kit
187
Brake Module - Single Curve Air Control Field Kit
188
Cable - Extension
189
Cable Logic Interrupt
190
Parallel T-Cable
191
Slug Interrupt Cord
192
Cable Power Isolator
192
Chain - RC50 with Extended Pin
193
Chain Tensioner - Drive Section - Air Actuated
194
Chain Track Lubricator - Solenoid-Controlled (Drive Section)
195
Drip Pan Kit
196
Driver Pad with Wear Indicator
197
Field Cut Kit Template
198
Filter/Regulator Mounting Kit for Intermediates
199
Head-To-Tail Logic Kit
201
Knee Brace Assembly
202
Molded Bottom Pans
203
Module Relocation Kit
206
Oil Reservoir - One Liter
207
Power Supply Kit
208
Racking Gauge Tool
210
Skewed Driver Field Kit
211
Splice Angle for Curves and Drive
214
Splice Flat for Curves and Drive
215
Splice Plate Kit
216
Side Guide - Bull Nose
217
Side Guide - Accumulation Curve
218
Side Guide - Transportation Curve
222
Side Guide - Sawtooth Merge
226
Side Guide - Photo-Eye and Reflector
228
Side Guide - Skate Wheel
229
Side Guide - Straight
231
Transition End Side Guide
232
Transition MID-Conveyor Side Guide
233
Side Guide - Transition Step
235
Side Guide - Transition PE to Standard
236
Side Guide - Width Transition
237
Transition Bracket Field Kit
239
Pre-Startup Procedures
241
Introduction
241
Pre-Startup Preparation
241
Initial Startup/Checks
242
Chains and Sprockets
243
Checking Zone Control Components
244
Zoneflex Module
244
Photo-Eye Sensors
244
Photo-Eye with Time Delay, Factory or Field Installed
245
Adjusting under Roller Photo-Eyes after Installation
247
Checking Accumulation Function
249
Checking Operating Mode
250
Zone
250
1&2 Zone Mode
251
Fixed Auto-Slug
253
Slug
254
Chain Track Lubricator - Timing Adjustment
255
Initial Programming
255
Checking Chain/Track Lubrication
256
Post Break-In Period Inspection
256
Putting the Conveyor into Service
257
Troubleshooting
259
Introduction
259
Troubleshooting Guidelines
260
Troubleshooting Problems and Solutions
260
Troubleshooting Help
263

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Honeywell Intelligrated Accuglide ZoneFlex Installation Manual (268 pages)

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