Honda SE50P 1987 Manuals

Manuals and User Guides for Honda SE50P 1987. We have 1 Honda SE50P 1987 manual available for free PDF download: Service Manual

Honda SE50P 1987 Service Manual (171 pages)

Brand: Honda | Category: Scooter | Size: 30.07 MB

Important Safety Notice
2
Contents
3
General Information
4
General Safety
4
Service Rules
4
Model Identification
5
Specifications
6
Torque Values
8
Tools
9
Cable and Harness Routing
10
Illustration
11
Noise Emission Control Systems (USA Only)
14
Lubrication
15
Lubrication: Service Information
16
Lubrication: Troubleshooting
16
Oil Pump
17
Oil Lines/Pump Bleeding
18
Oil Inlet Line/Oil Pump
18
Oil Outlet Line
18
Oil Strainer
19
Oil Tank
20
Lubrication Points - Engine
21
Lubrication Points - Frame
21
Maintenance: Service Information
22
Maintenance Schedule
23
Fuel Line
24
Throttle Operation
24
Air Cleaner Element
24
Spark Plug
25
Carburetor
26
Idle Speed Adjustment
26
Ignition Timing
26
Oil Pump Maintenance
26
Transmission Case
27
Brake Shoe Wear
27
Brake System
27
Headlight Aim
28
Suspension
28
Nuts, Bolts, Fasteners
29
Wheels/Tires
29
Steering Head Bearings
29
Compression Test
29
Fuel System Diagram
31
Fuel System: Service Information
32
Fuel System Specifications
32
Fuel System: Tools
32
Fuel System Troubleshooting
33
Throttle Valve
34
Carburetor Removal
36
Auto Bystarter
36
Float/Float Valve/Jets Disassembly
38
Jets/Float Valve/Float Assembly
39
Float Level Inspection
40
Carburetor Installation
40
Air Screw Adjustment
41
Reed Valve
41
Fuel Auto Valve Inspection/Maintenance
42
Fuel Strainer Cleaning
43
Fuel Tank
43
Air Cleaner Case
45
Engine Removal/Installation
47
Engine Removal/Installation - Service Information
48
Engine Weight
48
Engine Torque Values
48
Engine Removal
49
Engine Mounting Bracket Removal/Installation
50
Engine Installation
50
Cylinder Head/Cylinder/Piston
51
Cylinder Head/Cylinder/Piston - Service Information
52
Cylinder Head/Cylinder/Piston Specifications
52
Cylinder Head/Cylinder/Piston Troubleshooting
52
Cylinder Head Removal
53
Cylinder Head Inspection and Installation
54
Cylinder/Piston
55
Piston Removal
56
Piston Ring/Expander Removal
56
Piston Ring Inspection
56
Cylinder/Piston Inspection
56
Connecting Rod Inspection
58
Piston/Cylinder Installation
58
Alternator Diagram
61
Alternator Torque Value
62
Alternator - Tools Needed
62
Alternator Removal
63
Alternator Installation
64
Drive and Driven Pulleys/Kick Starter/Clutch Diagram
67
Drive and Driven Pulleys/Kick Starter/Clutch Specifications
68
Drive and Driven Pulleys/Kick Starter/Clutch Torque Values
68
Drive and Driven Pulleys/Kick Starter/Clutch Troubleshooting
68
Drive and Driven Pulleys/Kick Starter/Clutch - Tools Needed
68
Left Crankcase Cover Removal
69
Kick Starter Removal
69
Kick Starter Inspection
70
Kick Starter Installation
71
Left Crankcase Installation
72
Drive Pulley
72
Movable Drive Face Removal
72
Drive Belt Inspection
73
Movable Drive Face Disassembly
73
Movable Drive Face Inspection
74
Movable Drive Face Assembly
75
Movable Drive Face Installation
76
Clutch/Driven Pulley Removal
77
Clutch Disassembly
78
Inspection Clutch Outer
78
Driven Face Spring
78
Clutch Shoe Replacement
79
Driven Pulley Disassembly
79
Bearing Inspection
80
Movable Driven Face Bearing Replacement
81
Clutch/Driven Pulley Assembly
82
Clutch/Driven Pulley Installation
82
Starter Pinion
83
Final Reduction Diagram
85
Final Reduction - Service Information
86
Final Reduction Specifications
86
Final Reduction Troubleshooting
86
Final Reduction Disassembly
87
Final Reduction Inspection
87
Driveshaft Removal
88
Transmission Bearing Replacement
89
Final Reduction Assembly
90
Crankcase/Crankshaft Diagram
93
Crankcase/Crankshaft - Service Information
94
Crankcase/Crankshaft Troubleshooting
94
Crankcase/Crankshaft Specifications
94
Crankcase Separation
95
Crankcase Removal
95
Crankshaft Inspection
96
Crankshaft Bearing Inspection/Replacement
97
Crankshaft Assembly
97
Crankcase Assembly
98
Frame Covers Diagram
101
Frame Covers - Service Information
102
Frame Side Covers
103
Rear Cover
104
Center Cover
104
Floor Plate
104
Front Inner Cover/Front Inner Rack
105
Front Cover
105
Steering/Front Wheel/Brake/Suspension Diagram
107
Steering/Front Wheel/Brake/Suspension - Service Information
108
Steering/Front Wheel/Brake/Suspension Specifications and Torque Values
108
Steering/Front Wheel/Brake/Suspension - Tools Needed
108
Steering/Front Wheel/Brake/Suspension Troubleshooting
109
Handlebar Removal
110
Handlebar Installation
111
Front Wheel
113
Front Wheel Disassembly
114
Front Wheel Installation
116
Front Brake Removal and Inspection
116
Brake Panel Disassembly
117
Brake Panel Installation
119
Pivot Arms
120
Front Shock Absorbers
121
Steering Stem
123
Ball Race/Cone Race Inspection
124
Steering Stem Assembly
125
Fork Installation
125
Rear Wheel/Brake/Suspension Diagram
127
Rear Wheel/Brake/Suspension - Service Information
128
Rear Wheel/Brake/Suspension Torque Values
128
Rear Wheel/Brake/Suspension Specifications
128
Rear Wheel/Brake/Suspension Troubleshooting
128
Rear Wheel
129
Rear Brake Inspection
130
Brake Drum
130
Lining Thickness
130
Rear Brake Disassembly
130
Rear Brake Assembly
131
Rear Shock Absorber
133
Electrical Equipment - Service Information
136
Electrical Equipment Specifications
136
Electrical Equipment Troubleshooting
137
Battery Removal
138
Battery Inspection
138
Battery Charging
138
Charging System
139
Charging Circuit Diagram
139
Leak Test
139
Voltage Inspection
139
Regulator/Rectifier
140
Charging Coil
140
Resistor
140
Ignition System
141
Ignition Circuit Diagram
141
CDI Unit
141
Ignition Coil Continuity Test
142
Ignition Coil Removal/Installation
142
Alternator Exciter Coil
142
Pulse Generator
142
Starting System
143
Starter Circuit Diagram
143
Starter Relay
143
Starter Motor
144
Switches/Horn
145
Ignition Switch Inspection
145
Ignition Switch Replacement
145
Dimmer Switch
146
Turn Signal Switch
146
Horn Button
146
Engine Stop Switch
146
Oil Level Sensor Inspection
147
Horn
147
Fuel Level Sensor
148
Fuel Gauge Inspection
148
Fuel Unit Inspection
148
Float Inspection
148
Fuel Unit Installation
149
Instruments Replacement
149
Bulb Replacement
150
Instruments Disassembly/Assembly
150
Lights
151
Headlight Removal
151
Headlight Assembly
152
Tail/Brake Light Bulb Replacement
152
Front Turn Signal Light Bulb Replacement
152
Rear Fender Removal/Installation
153
License Light Bulb Replacement
153
Rear Turn Signal Light Bulb Replacement
153
Wiring Diagram
156
Troubleshooting
158
Engine Does Not Start or Is Hard to Start
158
Engine Lacks Power
159
Poor Performance at Low and Idle Speeds
159
Poor Performance at High Speed
160
Clutch and Drive/Driven Pulleys
160
Poor Handling
161
Loos of Control
161
Poor Front/Rear Suspension Performance
161
Poor Brake Performance
161
Oil Level Sensor
162
Indicator Does Not Light When Ignition Switch Is Turned on or When There's no Oil
162
Indicator Lamp Remains on with Sufficient Oil in Oil Tank (Ignition Switch On)
162
Fuel Gauge
163
Pointer Does Not Register Correctly (Ignition Switch On)
163
Pointer Fluctuates or Swings Violently (Ignition Switch On)
163
Starter Motor Does Not Turn
164
Starter Motor Turns Sluggishly or Fails to Crank Engine
164
Starter Motor Won't Stop
164
Undercharged/Overcharged Battery
165
No Spark at Plug
166
Index
168

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Honda SE50P 1987 Manuals

Honda SE50P 1987 Service Manual (171 pages)

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