Honda sa50 1988 Manuals

Manuals and User Guides for Honda sa50 1988. We have 1 Honda sa50 1988 manual available for free PDF download: Service Manual

Honda sa50 1988 Service Manual (152 pages)

Brand: Honda | Category: Scooter | Size: 11.26 MB

Contents
2
General Information: Contents
3
General Safety
3
Service Rules
3
Model Identification
4
Specifications
5
Torque Values: Engine, Frame
7
Standard Torque Values
7
Tools
8
Cable and Harness Routing
9
Lubrication
14
Lubrication: Contents
15
Lubrication: Service Information
15
Lubrication: Troubleshooting
15
Oil Pump Removal, Inspection, Installation
16
Oil Lines/Pump Bleeding
17
Oil Inlet Line/Oil Pump
17
Outlet Line
17
Oil Pump Control Cable Adjustment
18
Oil Strainer
18
Oil Tank Removal, Installation
19
Lubrication Points: Engine
20
Lubrication Points: Frame
20
Maintenance: Contents
21
Maintenance: Service Information
21
Maintenance Schedule
22
Fuel Line
23
Throttle Operation
23
Air Cleaner Element
23
Spark Plug
24
Carburetor Idle Speed
25
Brake Shoe Wear
25
Brake System
25
Headlight Aim
26
Suspension
26
Nuts, Bolts, Fasteners
27
Wheels/Tires
27
Steering Head Bearings
27
Compression Test
27
Transmission Case
28
Fuel System: Contents
30
Fuel System: Service Information
30
Fuel System: Troubleshooting
31
Throttle Valve Disassembly
32
Carburetor Removal
33
Auto Bystarter
33
Auto Bystarter Removal/Installation
34
Float/Float Valve/Jets Disassembly
35
Jets/Float Valve/Float Assembly
36
Float Level Inspection
37
Carburetor Installation
37
Throttle Valve Installation
37
Reed Valve Removal
38
Reed Valve Installation, Inspection
39
Air Screw Adjustment
40
Auto Fuel Valve Inspection/Maintenance
40
Fuel Strainer Cleaning
41
Fuel Tank Removal, Disassembly
41
Air Cleaner Case
42
Fuel Tank Installation
42
Air Cleaner Case Installation
43
Engine Removal/Installation: Overview
44
Engine Removal/Installation: Contents
45
Engine Removal/Installation: Service Information
45
Engine Removal
46
Engine Installation
47
Engine Mounting Bracket Removal
47
Cylinder Head/Cylinder/Piston: Overview
49
Cylinder Head/Cylinder/Piston: Contents
50
Cylinder Head/Cylinder/Piston: Service Information
50
Cylinder Head/Cylinder/Piston: Troubleshooting
50
Cylinder Head Removal
51
Cylinder Head Inspection, Installation
52
Cylinder/Piston
53
Cylinder Removal
53
Piston Removal
54
Piston Ring/Expander Removal
54
Cylinder/Piston Inspection
54
Piston Ring Inspection
55
Connecting Rod Inspection
56
Piston/Cylinder Installation
56
Alternator: Overview
58
Alternator: Contents
59
Alternator: Service Information
59
Alternator Removal
60
Alternator Installation
61
Drive and Driven Pulleys/Kickstarter/Clutch: Overview
63
Drive and Driven Pulleys/Kickstarter/Clutch: Contents
64
Drive and Driven Pulleys/Kickstarter/Clutch: Service Information
64
Drive and Driven Pulleys/Kickstarter/Clutch: Troubleshooting
64
Kickstarter
65
Left Crankcase Cover Removal
65
Kickstarter Removal
65
Kickstarter Inspection
66
Kickstarter Installation
67
Drive Pulley
68
Movable Drive Face Removal
68
Drive Belt Inspection
68
Movable Drive Face Disassembly
68
Movable Drive Face Inspection
69
Movable Drive Face Assembly, Installation
70
Clutch/Driven Pulley Removal
71
Clutch Disassembly
71
Clutch Inspection
72
Clutch Shoe Replacement
72
Driven Pulley Disassembly
73
Driven Face Bearing Inspection/Replacement
74
Clutch/Driven Pulley Assembly
75
Starter Pinion
76
Clutch/Driven Pulley Installation
76
Final Reduction: Overview
78
Final Reduction: Contents
79
Final Reduction: Service Information
79
Final Reduction: Troubleshooting
79
Final Reduction Disassembly/Inspection
80
Driveshaft Removal
81
Transmission Bearing Replacement
81
Final Reduction Assembly
83
Crankcase/Crankshaft: Overview
85
Crankcase/Crankshaft: Contents
86
Crankcase/Crankshaft: Service Information
86
Crankcase/Crankshaft: Troubleshooting
86
Crankcase Separation
87
Crankshaft Removal, Inspection
87
Crankshaft Bearings Inspection/Replacement
88
Crankshaft Assembly
89
Crankcase Assembly
90
Frame Covers: Overview
92
Frame Covers: Contents
93
Frame Covers: Service Information
93
Frame Center Cover Removal, Installation
94
Frame Side Cover Removal, Installation
94
Frame Rear Cover Removal, Installation
95
Front Cover Removal, Installation
96
Floor Board/Leg Shield
96
Handlebar Cover
97
Center Trunk Removal
97
Front Fender
98
Steering/Front Wheel/Brake/Suspension
99
Steering/Front Wheel/Brake/Suspension: Contents
100
Steering/Front Wheel/Brake/Suspension: Service Information
100
Steering/Front Wheel/Brake/Suspension: Troubleshooting
101
Handlebar Removal/Installation
102
Front Wheel Removal, Inspection
104
Front Wheel: Bearing Inspection
104
Front Wheel Disassembly/Assembly
105
Front Brake Removal, Inspection
106
Front Wheel Installation
106
Brake Panel Assembly/Disassembly
107
Brake Panel Installation
108
Pivot Arms Removal, Assembly/Disassembly, Installation
109
Front Shock Absorbers Removal, Disassembly
110
Spring Free Length Inspection
111
Front Shock Absorbers Installation
111
Steering Stem Removal
112
Steering Stem Inspection
112
Steering Head/Ball Race Replacement
113
Steering Stem Installation
113
Rear Wheel/Brake/Suspension: Overview
115
Rear Wheel/Brake/Suspension: Contents
116
Rear Wheel/Brake/Suspension: Service Information
116
Rear Wheel/Brake/Suspension: Troubleshooting
116
Rear Wheel Removal, Inspection, Installation
117
Rear Brake Inspection, Disassembly
118
Brake Drum
118
Lining Thickness
118
Rear Brake Assembly
119
Rear Shock Absorber Removal, Disassembly
120
Rear Shock Absorber Installation
121
Battery, Charging System: Overview
122
Battery, Charging System: Contents
123
Battery, Charging System: Service Information
123
Battery, Charging System: Troubleshooting
123
Battery Removal, Installation, Inspection, Charging
124
Charging System
125
Regulated Output Inspection
125
Lighting Voltage Inspection
125
Regulator/Rectifier
126
Alternator Inspection
126
Resistor Inspection
126
Ignition System: Overview
127
Ignition System: Contents
128
Ignition System: Service Information
128
Ignition System: Troubleshooting
128
Ignition Timing Inspection
129
Ignition Coil
129
Alternator Exciter Coil
130
Pulse Generator
130
CDI Unit Inspection
131
Electric Starter: Overview
132
Electric Starter: Contents
133
Electric Starter: Troubleshooting
133
Starter Relay
134
Starter Motor Removal
134
Starter Motor Installation
135
Light/Meter/Switches: Contents
136
Light/Meter/Switches: Service Information
136
Handlebar Switches
137
Horn
138
Oil Level Sensor
138
Front/Rear Brake Light Switch
138
Fuel Level Sensor Removal/Installation
139
Headlight Replacement
140
Bulb Replacement
140
Instruments: Removal, Disassembly
141
Wiring Diagram
142
Troubleshooting: Contents
143
Engine Does Not Start or Is Hard to Start
143
Engine Lacks Power
144
Poor Performance at Low and Idle Speeds
144
Poor Performance at High Speed
145
Clutch and Drive/Driven Pulleys
145
Poor Handling
146
Oil Level Sensor Troubleshooting
147
Fuel Gauge
148
Starter Motor Does Not Turn
149
Starter Motor Turns Sluggishly or Fails to Crank Engine
149
Starter Won't Stop
149
Index
150

Honda Categories

Motorcycle Automobile

Lawn Mower Offroad Vehicle Engine

More Honda Manuals

Honda sa50 1988 Manuals

Honda sa50 1988 Service Manual (152 pages)

Table of Contents

Related Products

Honda Categories